Looky looky , I just picked these up today.
Now I have to get some bearings and seals...
Here are the step by step directions for the conversion to Manual locking hubs.
Remove wheel.
Here was my hub before the conversion. Note my wheel spacer.
My wheel spacer and stock hub.
Remove the wheel spacer, hub cap,cotter key, lock washer and 36mm nut.
Remove the 10mm and 12mm bolt that hold the brake line to the knuckle. Remove the 10mm bolt that hold the ABS speed sensor and pull sensor out.
Remove the Caliper and hang on the frame. I used a S hook from a bungee cord and hung it up.
Remove the Rotor
Remove the upper and the 4 lower ball joint bolts and remove Knuckle.
Put knuckle assembly in vise and remove bolts that hold splash shield.
Use a puller (I am using a 7-ton two jaw puller from sears, works great) and push the spindle out.
Remove the giant E-clip that holds the bearing in the knuckle and press out knuckle.
Press in a new bearing, install your giant e-clip, splash shield, and outer seal (I had bought new ones but the old ones were good enough to re use)
Now you can press in the Manual lock spindle into you knuckle. I pressed it back together and brought the knuck back to the vise for further assembly.
Now you install the ABS Hall generator.
Now the locking nut. Tighten it down to 204 foot pounds. I used the 4 pin tool.
Stake the lock nut using a hammer and punch then Install inner seal.
Pull the old CV axle out and install the manual locking axles. Grease the axle generously.
Install the knuckle assembly back onto your upper and lower ball joints. I install the broached washer along with a circle clip.
Bolt in the Aisin Locker body and the 12mm bolt that locks the Aisin Cog to the axle.
Bolt Aisin Outer body to the hub using 6 - 10mm bolts. These bolts are marked 7, so they are quite weak, do not over tighten.
Bolt Spacer back on. 83 foot pounds and use locktite to prevent the spacers from loosening up.
Bolt wheel back on.
Back to OEM look. with the hub cap installed.
Sorry but I had to cut some photos out. The Forum only allows 20 photographs.