COLLISION REPAIR INFORMATION
CRIB122

TITLE: BODY SECTIONING

SECTION: EXTERIOR BULLETIN #122

MODELS: ALL TOYOTA/LEXUS

DATE: FEB2003

Toyota actively promotes quality repairs by providing Collision Repair Centers with updates and changes in collision repair procedures, standards and technology.

Full body sectioning, also known as "clipping is NOT an approved repair procedure on any Toyota or Lexus vehicle.







Full body sectioning is generally done on a vehicle that has sustained severe rear end damage, where the front portion of one vehicle is joined to the rear portion of another vehicle.

Full body sectioning is not approved for the following reasons:^ Decrease in strength and safety from the original Toyota/Lexus design^ Poor fit and alignment of the body^ NVH (squeaks, rattles, etc.)^ Wind noises and water leaks^ Diminished protection from rust/corrosion

Always refer to the Toyota/Lexus model-specific repair manual for approved cut/join locations, measurements, welding requirements, and other important information.

BODY
BO021-02

Title:
PRECAUTION FOR UPPER CONSOLE
BOX REMOVAL AND INSTALLATION

Models:
'03 4Runner

December 18, 2002

Introduction







When removing or installing the upper console box on the 2003 model year 4Runner, ensure the door is open to prevent interference with the upper console panel.

Applicable Vehicles

^ 2003 model year 4Runner vehicles.








Warranty Information

PAINT
PA007-02

December 13, 2002

Title
2003 PAINT COLORS

Models
'03 4Runner

Introduction
The following information outlines the painting scheme used on the 2003 model year 4Runner.

Applicable Vehicles
^ 2003 model year 4Runner vehicles.

Warranty Information






4Runner Paint Colors






2003 4Runner Limited






2003 4Runner Sports Package






2003 4Runner SR5

PRODUCT GENERAL INFORMATION
PG027-02

December 4, 2002

Title:
SUSPENSION BALL JOINT INSPECTION

Models:
See Applicable Models

Introduction

This bulletin describes the inspection method and free play specification figures for suspension ball joints. The on-vehicle inspection methods have been standardized.







Applicable Vehicles







Warranty Information






















Inspection Information

On-Vehicle Inspection

NOTE: ^ Be sure to check the table for the applicable inspection type based on the vehicle model.

^ Refer to the table for the standard free play values.

1. Inspect Lower Ball Joint Free Play








A. Move the hub up and down by hand (most models with wishbone suspension):

a. Remove the tire.

b. Install the 2 lug nuts.

c. Inspect the free play while moving the lug nuts up and down at a force of 67 lbf (294 N, 30 kgf).


B. Move the lower arm using a lever (some models with double wishbone type suspension):

a. Lift up the vehicle.

b. Place the tip of the lever to the wheel and inspect the free play while moving the lower arm up and down.









C. Move the lower arm by hand (all models with strut type suspension and some models with wishbone type suspension):

a Lift up the vehicle.

b. Inspect the free play while moving the lower arm up and down at a force of 67 lbf (294 N, 30 kgf).


2. Inspect Upper Ball Joint Free Play








A. Move the upper arm by hand (models with the LOWER control arm linked by a torsion bar, and all models using a coil spring).

a. Remove the front tire.

b. Inspect the free play while moving the upper arm up and down at a force of 67 lbf (294 N, 30 kgf).


B. Move the tire with a lever (models with the UPPER control arm linked by a torsion bar).

a. Lift up the vehicle.

b. Place the lever under the tire, and inspect the tree play while lifting the tire using a wooden stick, etc., as a fulcrum.









3. Inspect the Suspension Arm Ball Joint Free Play

A. Lift up the vehicle

B. Inspect the free play while moving the control arm by hand.


(Reference)
Free Play Inspection Method (Gauge Installation)

^ Position the dial gauge between the arm (upper or lower) and the knuckle, and measure free play.








(This illustration shows how to measure free play for vehicles with double wishbone type suspension with coil spring.)

4. Inspect Ball Joint Dust Cover
Check for cracks and grease leaks on the dust cover (boots).


Turning Torque Inspection

Inspect Ball Joint Turning Torque







Move the stud back and forth 5 times, and then turn the stud continuously at 3-5 seconds per turn, and measure the turning torque at the 5th turn.

HINT: Refer to the table for standard values for the turning torque.

Note: This one has three links

Interior - Front Seat Squeak/Creak Noise
Information
Interior - Front Seat Squeak/Creak Noise
Repair Procedure
• Leather Seat
• Fabric Seat

#1
NVH
NV010-02

Title:
FRONT SEAT SQUEAK

Models:
'03 4Runner

November 28, 2002

Introduction

Some customers may experience a squeak/creak noise from the front seats. The following procedures have been developed to reduce this noise.

Applicable Vehicles

2003 model year 4Runner vehicles.







Parts Information







Warranty Information

Applicable Warranty *:

This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.

* Warranty application is limited to correction of a problem based upon a customer's specific complaint.

#2
. Remove the 4 seat track covers and 4 seat track mounting bolts.

2. Remove the headrest assembly.

3. Tilt the seat forward.








4. Disconnect the two seat backboard cover rubber bands from the hooks.

5. Lift up the seat backboard cover, and remove the two front seat backboard installation screws.








6. Temporarily reinstall the four seat track mounting bolts.








7. Remove the seat backboard.

A. While pressing the board to the vehicle front side (push in on the backboard), pull the backboard toward the seat center in order to disconnect the two claws (A) on each of the side surfaces of the board.

B. While pressing the board toward the vehicle front side, pull it downward and disconnect the two claws (B) at the top of the board.









8. Disconnect the six plastic seat cover hooks from the seat frame wire and the two plastic seat cover hooks from the front seat backboard cover.

NOTE :Early production vehicles may have only four plastic seat cover hooks connected to the seat frame wire.

9. Pull the front seat backboard cover up and remove it.








10. Remove the three hog rings that secure the seat back cover and the two hog rings that secure the bands to the seat frame.

NOTE :Early production vehicles may have only three hog rings that secure the seat back cover and no bands.








11. Push the seat back pad forward until the lower rear end of the pad is wedged in front of the connecting rod.

NOTE :Be careful not to push on the pads with excessive force because they could be torn or the wire harness could be disconnected.








12. For seats equipped with side airbag:

Remove the seat back cover bracket set nut (bracket found only on the outside seat back frame rail).








13. For seats equipped with side airbag:
Remove the two seat back cover brackets from the frame.

14. While moving the seat back pad to gain access to the seat frame, attach a piece of felt to the wire.

Felt Size:Length 185 mm
Width: 40 mm
Thickness: 16G2 mm

NOTE :

^ Be careful not to open the pad too much as the seat back pad could tear.









^ Securely align the felt as shown in the illustration so that it cannot come off.

^ Be sure to align the overlapping felt so it faces towards the rear of the vehicle as shown.

15. Repeat step 14 for the opposite side.








16. For seats equipped with side airbag:

Install the inner bracket to the frame, and then install the outer bracket.








17. For seats equipped with side airbag:
Install and tighten the set nut.

Torque: 5.5 N-m (56 kgf-cm, 48 in.-lbf)








18. Pull out the front seat back pad to the bottom of the connecting rod (original position).








19. Place the resin plates of the seat back cover between the frame and inner cover.








20. Pull the flap of the seat back cover up and affix it to the frame with hog rings using hog ring pliers.

NOTE :

^ Be sure to use coated hog rings (9046816019) to prevent any abnormal noise.

^ Non-reusable part.









21. Pull out the bands at both ends of the seat back cover and affix them with hog rings using hog ring pliers.

NOTE :Skip this step if the vehicle has no bands.








22. Position the seat back cover end between the cushion shield and the frame.








23. Install the seat backboard cover.

A. Slide the seat backboard cover hook onto the frame.

B. Position both ends between the seat back pad and frame.









24. Connect the six hooks of the seat cover to the seat frame wire and the two hooks of the seat cover to the seat backboard cover.

NOTE :Early production vehicles may have only four plastic seat cover hooks connected to the seat frame wire.








25. Re-install the seat backboard in reverse order of step 7 A and B.

NOTE :There should be no wrinkles or gaps on the fitting surfaces. Be sure that the four claws are securely engaged.

26. Remove the four seat track mounting bolts.

27. Turn up the front seat backboard cover, then install the two front seat backboard installation screws.

28. Lift up the seat back side of the seat.








29. Connect the two seat backboard cover rubber bands to the hooks.

30. Insert your fingers between the board and seat surface to check whether the four claws are securely hooked.

31. Install the four seat track mounting bolts.

Torque: 37 N-m (375 kgf-cm, 27 ft-lbf)

32. Install the four seat track covers.

33. Install the headrest assembly.

34. Fully recline the seat back, lightly grasp the portions shown by the circles in the illustration and lightly pull in the direction of the arrow. Check that the seat back pad cannot be seen.

HINT :If the resin plates shown in step 19 are out of position, the seat back pad can be seen during this check.






#3
1. Remove the 4 seat track covers and 4 seat track mounting bolts.

2. Remove the headrest assembly.

3. Tilt the seat forward.








4. Disconnect the two seat backboard cover rubber bands from the hooks.

5. Temporarily reinstall the four seat track mounting bolts.








6. Lift up the seat back board cover, and remove the three hog rings that secure the seat back cover and the two hog rings that secure the seat back cover end to the seat frame. Unzip the seat fastener.

NOTE :Early production vehicles may have two more hog rings that secure the end of the seat fastener to the seat frame. In this case, remove these two hog rings also.








7. Push the seat back pad forward until the lower rear end of the pad is wedged in front of the connecting rod.

NOTE :Be careful not to push on the pads with excessive force because they could be torn or the wire harness could be disconnected.








8. For seats equipped with side airbag:
Remove the seat back cover bracket set nut (bracket found only on the outside seat back frame rail).








9. For seats equipped with side airbag:
Remove the two seat back cover brackets from the frame.








10. While moving the seat back pad to gain access to the seat frame, attach a piece of felt to the wire.

Felt Size:Length: 185 mm
Width: 40 mm
Thickness: 2 mm

NOTE :

^ Be careful not to open the pad too much as the seat back pad could tear.

^ Securely align the felt as shown in the illustration so that it cannot come off.

^ Be sure to align the overlapping felt so it faces towards the rear of the vehicle as shown.


11. Repeat step 10 for the opposite side.








12. For seats equipped with side airbag:
Install the inner bracket to the frame, and then install the outer bracket.








13. For seats equipped with side airbag:
Install and tighten the set nut.

Torque: 5.5 N-m (56 kgf-cm, 48 in.-lbf)








14. Pull out the front seat back pad to the bottom of the connecting rod (original position).








15. Place the resin plates of the seat back cover between the frame and inner cover.








16. Pull the flap of the seat back cover up and affix it to the frame with hog rings using hog ring pliers.

NOTE :

^ Be sure to use coated hog rings (90468-16019) to prevent any abnormal noise.

^ Non-reusable part.









17. Pull out the seat back cover end at both ends of the seat back cover so that the seat back cover end does not sag and affix it to the frame with hog rings using hog ring pliers.

18. Remove the four seat track mounting bolts.

19. Zip the seat fastener, and push the end of the seat fastener between seat cover end and seat frame.

20. Lift up the seat back side of the seat.

21. Connect the two seat backboard cover rubber bands to the hooks.

22. Install the four seat track mounting bolts.

Torque: 37 N-m (375 kgf-cm, 27 ft-lbf)

23. Install the four seat track covers.

24. Install the headrest assembly.








25. Fully recline the seat back, lightly grasp the portions shown by the circles in the illustration and lightly pull in the direction of the arrow. Check that the seat back pad cannot be seen.

HINT :If the resin plates shown in step 15 are out of position, the seat back pad can be seen during this check.

NOTE: This one has two links
Interior - Headliner Rattles
Information
Interior - Headliner Rattles
Repair Procedure



#1
NVH
NV009-02
REVISED

Title:
HEADLINER RATTLES

Models:
'03 4Runner

Revised: November 14, 2002

TSB REVISION NOTICE :The information contained in this TSB supercedes the original NV009-02.

The previous TSB should be discarded.

Introduction

Rattles from the headliner may be heard when shutting one of the front doors with all of the other doors and windows closed or when traveling on a rough surface. The following procedures have been developed to reduce this noise.

Applicable Vehicles

^ 2003 model year 4Runner vehicles produced before the VIN shown below.








Production Change Information







Parts Information







Required Tools & Material







Warranty Information

Applicable Warranty *

This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.

* Warranty application is limited to correction of a problem based upon a customer's specific complaint.

#2
There are seven field fix methods covered in this bulletin. One or all of these methods may be used depending on the source of the noise being addressed on a particular vehicle.

NOISE FROM MOON ROOF WIND DEFLECTOR

Apply Grease to Connecting Rod of Moon Roof Rail.







Using a brush, apply Body Grease W (P/N 08887-02007) to connecting rod of moon roof rail as shown (both RH and LH).







Apply Grease to Clamp and Rod of Moon Roof Rail.

Using a brush, apply Body Grease W (P/N 08887-02007) to clamp and rod of moon roof rail (both RH and LH).

NOTE :Please open and close the moon roof after applying grease so that the grease can penetrate the rod of the moon roof rail (both RH and LH).


Apply Grease to Drive Cable Pin.







Using a brush, apply Body Grease W (P/N 08887-02007) to the housing drive cable pin as shown in the shaded area.

1. Tilt moon roof up.

2. Remove moon roof side garnish.

3. Apply grease to the pin as shown in the shaded area in the illustration.

4. Reinstall moon roof side garnish.

NOTE :Before reinstallation, see "Noise From Moon Roof Guide Rail Garnish" for modification to side garnish.


Apply Grease to Drive Cable Lifter Pin.







Using a brush, apply Body Grease W (PIN 08887-02007) to the housing drive cable lifter pin surface as shown in the shaded area.

1. Tilt moon roof up.

2. Remove moon roof side garnish.

3. Apply grease to pin as shown in the shaded area in the illustration.

4. Reinstall moon roof side garnish.

NOTE :Before reinstallation, see page 6 for modification to side garnish.


Fit Felt to Moon Roof Deflector Housing.

Fit three pieces of felt to the moon roof deflector housing as shown.

NOTE :Please remove the original felt before adding new pieces.








1. Fit a piece of felt 30 mm x 60 mm x 2-4 mm at the center of the moon roof deflector housing as shown in the illustration.

2. Fit felt 30 mm x 60 mm x 2-4 mm to the right and left corners at the front of the moon roof deflector housing 400 mm from the center of the deflector housing to the outer edge of the felt.


NOISE FROM MOON ROOF SUNSHADE

Fit Felt and Clear Tape to Moon Roof Center Reinforcement.

Fit a piece of clear tape (PIN 3M SJ6595) and felt (2 mm thick from Noise Kit, P/N 08231-00801) to the center moon roof reinforcement.

1. Remove the interior light.

A. For the interior light with rear seat audio system, refer to the 2003 4Runner Repair Manual, Volume 2 (Pub. No. RM1001U2), page 76-46.









B. For the interior light without rear seat audio system, disengage the 4 clips shown in the illustration.








2. Disconnect the four hook and loop fasteners located behind the sunshade that secure the roof headlining to the roof.

NOTE :It is not necessary to remove the headliner to complete this operation.

3. Measure and cut the tape and felt.








A. Cut clear tape (P/N 3M SJ6595) and felt (2 mm thick from Noise Kit, P/N 08231-00801) to the sizes shown in the illustration.

B. Remove release paper from tape.

NOTE o not remove the release paper from the felt.








C. Superimpose the felt onto the tape and make four slits as shown in the illustration.

NOTE :Slits allow for air evacuation.








4. Lift up sunshade trim, position the tape and felt to the center upper surface of the center moon roof reinforcement (black metal painted parts) which is located rearward of the sunshade trim handle. Attach the tape securely to the reinforcement as shown in the illustration.

5. Reconnect the four hook and loop fasteners located behind the sunshade that secure the roof headliner to the roof.

6. Reinstall the interior light.


NOISE FROM MOON ROOF GUIDE RAIL GARNISH

Fit Felt to the Moon Roof Guide Rail Garnish.

Fit three pieces of felt to the moon roof side garnish. (Total of 6 positions for both RH and LH.)

1. Remove moon roof side garnish.








2. Fit a piece of felt to the rear clip of the moon roof side garnish as shown in the illustration.








3. Fit a piece of felt to the front clip of the moon roof side garnish after removing the original felt.








4. Fit a piece of felt to the front side bottom of the moon root garnish as shown in the illustration.

5. Reinstall the moon roof garnish.

PAINT
PA004-02

October 21, 2002

Title
2003 PAINT COLORS

Models
All '03 Models

Introduction
Attached for your reference is a list of all 2003 model year OEM paint codes.

Note: The body color code is on the vehicle Certification Regulation Label, located on the left front door "B" pillar or door rear lower surface.






Please contact your local paint representative for the actual paint mixing formulas or if you need help in color matching.

Applicable Vehicles
^ All 2003 model year vehicles.

Warranty Information






Paint Colors

BODY
BO017-02

September 30, 2002

Title:
SEAT BELT EXTENDER

Models:
'01 - '03 Model Year

Introduction







Toyota customers who find it necessary to increase the length of their seat belts may obtain Seat Belt Extenders at no cost through their local Toyota dealer.

^ The extender is available in 6 inch, 9 inch, 12 inch, 15 inch and 18 inch lengths.

^ The extender is available only in black.

^ Owners are informed of the Seat Belt Extender availability through the Toyota Owner's Manual included in each vehicle.








The customer (individual requiring the extender) must visit a Toyota dealership to have the required measurements made and to complete the Seat Belt Extender Worksheet shown. The worksheet will allow the proper fitting and selection of a Seat Belt Extender for the customer. The dealership personnel should then determine the applicable part number and place an order through Dealer Daily.

The dealership service department should complete the affixed Seat Belt Extender Customer Information Label on the part and review the "Owner Instruction Sheet" with the customer. The dealership should give a copy of the completed worksheet to the customer and keep the original in the customer's file.

To assure utmost owner satisfaction, it is recommended that a dealership designate one person to coordinate all activities related to the Seat Belt Extender issue.

It is recommended that dealerships do NOT stock Seat Belt Extenders due to the need for proper fitting to individual customers.

This bulletin contains the following information:

Procedure and Sample Label
Application Charts Pages
Part Number Information
Owner Instructions
Seat Belt Extender Worksheet

Applicable Vehicles^ 2001 through 2003 model year Toyota vehicles.








Warranty Information

Procedure







1. Customer requests a Seat Belt Extender from dealer.

2. Dealer verifies the need for a Seat Belt Extender and obtains a current copy of this TSB and copies the Worksheet.

3. Dealer measures the customer and completes the Worksheet. Dealer determines the correct part number and places an order for the part through Dealer Daily.

4. Dealer receives Seat Belt Extender and calls the customer to check the fit of the part.

5. If the Seat Belt Extender fit is good, dealership personnel completes the Customer Information Label on the part, explains usage of the part, and gives the customer a copy of the completed Worksheet.

6. Dealer places copy of the completed Worksheet in the customer's records.








Sample Seat Belt Extender Customer Information Label







Front Seat Belt Extender Applications







Rear Seat Belt Extender Applications

NOTE: A seat belt extender must not be used for the center rear seat belt.







Part Number Information

Owner Instructions

Failure to follow the recommendations indicated below could result in reduced effectiveness of the seat belt restraint system in case of vehicle collision, causing personal injury.

If your seat belt cannot be fastened securely because it is not long enough, a personalized Seat Belt Extender is available from your Toyota dealer free of charge.

Please contact your local Toyota dealer so that the dealer can order the proper required length for the extender. Bring the heaviest coat you expect to wear for proper measurement and selection of length. Additional ordering information is available at your Toyota dealer.

The Seat Belt Extender must not be used:

a. By anyone other than for whom it was provided (name recorded on Seat Belt Extender).

b. In any vehicle and/or seat position other than the one for which it was provided.

c. When the Seat Belt Extender is provided for rear seat positions (with automatic locking retractor), make sure the retractor is locked when in use.

CAUTION: When using the Seat Belt Extender, observe the following. Failure to follow these instructions could result In reduced effectiveness of the seat belt restraint system in case of vehicle accident, increasing the chance of personal injury.

^ Never use the Seat Belt Extender if you can COMFORTABLY fasten the seat belt without it.

^ The Seat Belt Extender must never be used with any child safety seats.

^ Remember that the extender provided for you may not be safe when used on a different vehicle, or for another person or at a different seating position than the one originally intended for.








To connect the extender to the seat belt, insert the tab into the seat belt buckle so that the "PRESS" signs on the buckle-release buttons of the extender and the seat belt are both facing outward as shown.

You will hear a click when the tab locks into the buckle.

When releasing the seat belt, press the buckle-release button on the extender, not on the seat belt. This helps prevent damage to the vehicle interior and extender itself.

When not in use, remove the extender and store in the vehicle for future use.

COLLISION REPAIR INFORMATION
CRIB128

TITLE: 4RUNNER EXTERIOR COLORS

SECTION: REFINISH BULLETIN #128

MODELS: 2003 4RUNNER

DATE: JULY 2002

The following information outlines exterior body color codes used on the 2003 4Runner.

The color code can be found on the certification regulation label, which is located on the driver's side doorjamb.

ENGINE
EG007-02

Title:
GENERAL MAINTENANCE TIP

Models:
All '93 - '03 Models

March 22, 2002

Introduction







To help prevent unnecessary complications during the oil fill process, no undue load should be placed on the oil baffle attached to the inside of the valve cover (see illustration). This baffle is designed to deflect oil and should not be used to support the weight of heavy oil fill devices. These devices can place stress on the baffle, and bend or break it during the oil fill process.

Applicable Vehicles^ All 1993 - 2003 model year Toyota vehicles.


Oil Filling Procedure

Please take measures to ensure that the baffle is not damaged during the oil fill process. If it does become damaged, repair it before any collateral damage occurs.







Warranty Information

This was a ton of work! Thank-you! After this is here for a few days I may move it to 'problems & warranty' and stick-it...

__________________
Chris
07 Salsa SR5, 4wd Cyclone pre-cleaner , Aux Transmission Cooler, Hidden Hitch 70779 (600/6000lbs, WDH=730/7300lbs), AirLift 1000, FJCruiser front springs (& now rear too!), Axle Vent Mod, Swaybar Bushing Upgrade, V6 Tick Reduction, VSC off mod, Maplight Mod, 255/75/17 Goodyear Wrangler SAs

No problem. I edited the first post to list which page each bulletin is on. If any of the mods want to further edit the first post and/or add any missed bulletins, they have my full permission.

One more for tailgate staining/rust spot:

TSB BO010-01 9-12-07

It's not on the list but I have the pdf on my computer.

Technical Service
BULLETIN
September 12, 2007
Technical Service
BULLETIN
September 12, 2007
Title:
RUST ON BACK DOOR GARNISH
Models:
’06 – ’07 4Runner
BO010-07
Introduction
Some 2006 – 2007 model year 4Runner vehicles may develop rust around the back door
garnish. Follow the repair procedures described below to address this concern.

Applicable .
2006 – 2007 model year 4Runner vehicles produced BEFORE the Production
Vehicles


Change Effective VINs shown below.

Production
Change
Information


PLANT OPTION VDS PRODUCTION CHANGE EFFECTIVE VIN
TaharaTahara
w/ow/o
Back Monitor
ZU1#R JTEZU1#R270096214
BU1#R JTEBU1#R170125414
w/Back Monitor w/Back Monitor
ZU1#R JTEZU1#R270096242
BU1#R JTEBU1#R670125117
HinoHino
w/ow/o
Back Monitor
ZU1#R JTEZU1#RX78085897
BU1#R JTEBU1#RX78100593
ZT1#R JTEZT1#R578012029
BT1#R JTEBT1#R778041795
w/Back Monitor w/Back Monitor
ZU1#R JTEZU1#R578087259
BU1#R JTEBU1#R578102361
ZT1#R JTEZT1#R278012098
BT1#R JTEBT1#R278042168

Parts
Information

MODEL
PREVIOUS PART
NUMBER
CURRENT PART
NUMBER
PART NAME QTY
w/o Back Monitor 76801–35460 76801–35461 Garnish Sub Assembly,
Back Door, Outside
1
w/Back Monitor 76801–35470 76801–35471 Garnish Sub Assembly,
Back Door, Outside
1

Warranty
Information

OP CODE DESCRIPTION TIME OFP T1 T2
BD7035BD7035 R & R Garnish Sub assembly Back Door R & R Garnish Sub–assembly, Back Door 040.4 76801 354#076801–354#0 6767 1717
Applicable Warranty*:
This repair is covered under the Toyota Comprehensive Warranty. This warranty is in
effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s
in-service date.

BODY


* Warranty application is limited to correction of a problem based upon a customer’s specific complaint.
Toyota Supports ASE Certification
Page 1 of 3


RUST ON BACK DOOR GARNISH – BO010-07 September 12, 2007

Repair For additional information on replacing the back door garnish, refer to the Technical
Procedure

information System (TIS), 2006 or 2007 model year 4Runner Repair Manual, Vehicle

Exterior – Exterior Panels/Trim – “Exterior: Back Door Garnish: Removal”.

1. Remove back door garnish sub–assembly.
A. Remove the assist strap hole cover.
B. Remove the assist strap assembly RH.
C. Remove the back door trim panel.
D. Remove the service hole cover LH.
Assist Strap Hole Cover
Assist Strap Assembly RH
Back Door
Trim Board
Service Hole Cover LH
Back Door Trim Cover
Non–reusable Part

Page 2 of 3


RUST ON BACK DOOR – BO010-07 September 12, 2007

Repair 2. Remove back door service hole cover LH.

A. Remove the 6 nuts.
Procedure
(Continued)

B. Disengage the 2 clips by pulling the garnish, and remove the garnish.
3. Replace the back door outside garnish sub–assembly with:
.
Without the back monitor: P/N 76801–35461
.
With the back monitor: P/N 76801–35471
NOTE:

Due to the varying degree of stain that can develop, some vehicles may need to be
repainted (or stain will need to be cleaned).

Clip
Back Door Garnish
Sub–assembly Outside
4. Install the service hole cover LH.
5. Install back door trim panel.
6. Install assist strap assembly RH.
7. Install assist strap hole cover.
Page 3 of 3


Thank-you Barefoot!

__________________
Chris
07 Salsa SR5, 4wd Cyclone pre-cleaner , Aux Transmission Cooler, Hidden Hitch 70779 (600/6000lbs, WDH=730/7300lbs), AirLift 1000, FJCruiser front springs (& now rear too!), Axle Vent Mod, Swaybar Bushing Upgrade, V6 Tick Reduction, VSC off mod, Maplight Mod, 255/75/17 Goodyear Wrangler SAs