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Old 11-24-2015, 11:31 PM #1
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fuel gauge issue

So my question is this. How do I get my gas gauge to work again guys it's stuck on full. Am I going to have to drop the whole fuel tank is it part of the sending unit is an electronic what do I need to do to fix it while I'm in Denver
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Old 11-25-2015, 12:23 AM #2
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Quote:
Originally Posted by Ol'Blue View Post
So my question is this. How do I get my gas gauge to work again guys it's stuck on full. Am I going to have to drop the whole fuel tank is it part of the sending unit is an electronic what do I need to do to fix it while I'm in Denver
Not a whole lot to offer you, but here is a start. Under the back seat area! Don't have to drop the tank. Here is the FSM

http://tacoma.site40.net/4Runner_96-...fuepum/ovi.pdf

And another

http://tacoma.site40.net/4Runner_96-...uepum/remo.pdf

These are Fuel Pump related, but maybe @TheDurk can give you more info on the sender. It's two wires, the sender varies the resistance to move the needle. You could probably simulate with a light. I'm not current on the fuel gauge though.

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Old 11-25-2015, 12:31 AM #3
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Forgot to add the Combination meter EWD, for 2002
http://tacoma.site40.net/4Runner_96-...emci/054cm.pdf
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1989 FJ62 5.3 Chevy, FZJ80 Axles, 4.88's with ARB.
2000 2wd runner, 4 cylinders, yes it IS slow.
1999 4WD SR5 Desert Dune 3.4 351K and counting.
2000 4WD sport 3.4 Elocker <--My son's but I still end up paying.
2001 2WD SR5 3.4 <-- My daughter's...see preceding line.
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Old 11-25-2015, 01:39 AM #4
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Quote:
Originally Posted by IBallEngineer View Post
Not a whole lot to offer you, but here is a start. Under the back seat area! Don't have to drop the tank. Here is the FSM

http://tacoma.site40.net/4Runner_96-...fuepum/ovi.pdf

And another

http://tacoma.site40.net/4Runner_96-...uepum/remo.pdf

These are Fuel Pump related, but maybe @TheDurk can give you more info on the sender. It's two wires, the sender varies the resistance to move the needle. You could probably simulate with a light. I'm not current on the fuel gauge though.

The only thing I can add is that the test protocol for the gauge and sender is shown starting on page BE-51 in the Combination Switch chapter of the FSM here:

http://tacoma.site40.net/4Runner_96-...ommet/insp.pdf

This will tell you if you have to fix the gauge or the sender.

Pin-outs will be different in other years, but if you don't tell us your year, all you get is 2002.
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Last edited by TheDurk; 11-25-2015 at 01:45 AM.
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Old 11-25-2015, 12:24 PM #5
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It's the 2001 SR5.
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Old 11-25-2015, 12:28 PM #6
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Quote:
Originally Posted by Ol'Blue View Post
It's the 2001 SR5.
You're in luck. I've never seen an electrical difference between 2001 and 2002, so just go by what I and @IBallEngineer have posted for you.
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Old 11-25-2015, 12:30 PM #7
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the sender unit job isnt too difficult or expensive, hopefully you wont have to do the combination plate because theyve been discontinued and sold out for years. im still trying to find one
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Old 11-25-2015, 12:31 PM #8
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Well its a good thing I brought my kline volt meter and almost everything in my tool box.

So who wants to help put a pump in my Runner this weekend.

Blue
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Old 11-25-2015, 01:58 PM #9
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Quote:
Originally Posted by Ol'Blue View Post
Well its a good thing I brought my kline volt meter and almost everything in my tool box.

So who wants to help put a pump in my Runner this weekend.

Blue

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Old 11-25-2015, 10:43 PM #10
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Quote:
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the sender unit job isnt too difficult or expensive, hopefully you wont have to do the combination plate because theyve been discontinued and sold out for years. Im still trying to find one
the what????
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Old 11-25-2015, 11:08 PM #11
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technodrive---Within the last week a Toy dealer in Northern Virginia indicated that he could the #3 plate for a 1999 SR5/v-6/manual/4WD. The last four digits were D251.

Mine will show full and drop to zero with the low fuel light blinking. The suction tube and sender have been replaced--no joy. I had the resistance checked at the board and it is as required on one side and out of limits on the other.

Could this be as simple as replacing the gauge? Or, is the problem in plate #3?

Any clues or suggestions would be greatly appreciated.
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