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Old 11-13-2017, 06:50 AM #136
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Sorry for the lack of updates!

I fitted all the suspension parts listed above... What a difference. Even though the poly bushes were only a few years old, they weren't that great.. I raved about them at first fitting, but I was comparing them to shot factory bushes that were 15+ year old. Now I'm back on brand new factory bushes all round the ride is better, the suspension cycles better, and the squeaking has stopped. I also hope the geometry settings will stay true for longer this time. The Heim joints on the adjustable trailing arms had play already and were causing an issue so I replaced them with stock, and new OEM bushes (lower) and full new OEM arms (upper).

Unfortunately, (along with the holiday photos, much to the girlfriends dismay) After loosing everything on my phone (A long story involving drinking all weekend at a car show, sudden paranoia of being fraped, and setting a pattern unlock after many beers) I don't have any pictures of it, apart from a couple send to one of the Hilux Surf Club members explaining why I was going to be late for another weekend / drinking camping event because my truck still looked like this:





I've still not got around to doing the cooling/AC setup, but have decided to make a few changes to the plan.

I've got a Denso V6 radiator, its the same as the Diesel one, but the inlet outlet ports are on opposite sides, so hopefully I can make a much cleaner coolant hose path. I need to trial fit it and take measurements before I order all the pipe, and look at building a shroud. I have also decided to take a slightly different route with the oil cooler and oil filter location, and have ordered a 2UZ (Tundra) oil filter housing. I hope to use this paired with a thermostatic take off sandwich plate to feed the oil cooler, instead of the remote filter mounted on the airbox (reasons being, longer time to generate oil pressure on start up, and getting oil EVERYWHERE when I change it).

I also had looked at the A/C compressor and realised that it was actually fine, - it was the clutch that had failed, not the compressor. I suspect the reason for failure was that drip of coolant that seemed to occasionally hit it. I tried to change the clutch in situ for the one on my used one, but it was stuck fast.. I've since bought a brand new OEM compressor to fit..

I'm also waiting for another parcel to arrive from across the pond.. hopefully it'll arrive today, so I'll keep everyone updated then, but it's a good one!
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'96 Hilux Surf SSR-X Limited "The HiLex"
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Old 11-17-2017, 10:53 AM #137
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I thought I'd give another little update as to what I'm up to...

I've been a little distracted recently as I'm moving in with the girlfriend (yup, she has a whole world of car parts in the dishwasher to look forward to!), helping my dad to fix up some cars to sell, and helping the girlfriend with a house extension and picked up a little summer toy which consumed my only garage space... As such not much progress has happened... this weekend my dad had a car collected for auction, so hopefully I have work space again!

Which is handy as the FedEx man (eventually) arrived today with this...



Thanks to one of the guys on the 4GM Facebook page who knew I was looking for one (Are you on there Nathan?) who found this on Ebay for me. It's a TRD supercharger off a 4.7 2UZ.



It comes with nearly everything I need top hook it up, including the 9th injector, extra pulleys and brackets, and a Unichip to help with the management side of things.



It looks like it has been painted blue, (with red pulleys and bypass actuator) then stripped. I imagine it'll end up Red and black ;)



Unichip and P&P loom (for a Tundra lol) I've not checked the plugs and pins yet... I imagine I'll need to hard wire it in (I don't think I have room for the P&P kit!)



I also picked up some fuel rails from a Landcruiser Amazon (Petrol ones are rare here in the UK, and I have found one being broken.... just after ordering the oil filter housing from the US lol (still not arrived) I might ask if they want to sell me the sump...
The circuit board is a Bluetooth serial port. Yup... I want to be able to map my gearbox shift points by Bluetooth!



It's not all great news... It had a long way to come from Hawaii.. unfortunately, even though it was very well packaged, the Bypass actuator mounts have taken a pounding (hopefully straightenable) and worryingly the Pulley has a slight dent that I didn't see in the Ebay listing, so it must have happened on the way. The belt still fits without touching, and turning it everything sounds smooth and even, and carefully looking at the pulley there is no lateral movement at all to suggest that the shaft is bent. There is zero noticeable play in the snout! so hopefully that will be ok... I am known for being a bit fussy though.. so It's going to bug me. (Maybe I'll ask the 3th gen V8 guys if anyone has one that has upgraded to a smaller pulley?).

I also have a Fresh TRD Thermostat (71 degree.. still on the way from the US) and Denso IK22 Iridium cooler plugs ready to fit as recommended by TRD/Unichip.

I now need to decide if I want to run the 9th injector and get that mapped, or not bother and uprate the other 8. I have heard that with a modest upgrade (say 315cc, I'm 250ish now) the Factory management will cope at everything but full throttle in closed loop mode, then (safely) over fuel slightly at WOT, which will in turn be dialled out by the Uni chip as part of a complete map... Alternatively I can use the 9th Injector, so "off boost" the ECU map will pretty much run as factory, and kick in that when needed...

The other issue I have is SPACE!

I specifically wanted this supercharger kit, as I know I had no hope of fitting anything else. I needed to retain the front intake as My intake tract is set up to go to the wrong side (because twin batteries and right hand drive) and this setup is pretty clever in how it runs the charger "upside down" in the V, to keep it as compact as possible.

That doesn't totally cover it though, as it IS taller than the factory intake, and I do have my "ram air" scoop feeding the airbox which hands down.

I measured the factory inlet to the top (not including the air feed) from the TOP of the bottom Flange, The supercharger in the same way, then the Supercharger from its highest point (annoying bolt near the back.. grr) and the clearance at the lowest point from my intake.

I got these results:

Current Clearance 2 1/4"
Current Manifold Height 7 1/4
Combined Height + Clearence9 1/2"
SC height 10"
SC height with bolt 10 1/2"


So I have 1/2 of an inch to find if I can remove that bolt, or an inch at that point if I can.

That's a bit disappointing, but I should be able to find that by modifying (or redoing) my cold air intake.. I was thinking of building a new air box anyway. (and that's a better option than modifying the engine mounts, sump, headers to lower the engine)

The best bit is how I measured it



Lid for some spray de-icer, and a lump of butter on top.. build it up and keep slamming the hood until it touches!! Slamming it is kinda important, as it flexes about half an inch.. so this is accounted for. - Hopefully that will also account for any engine motion.

So starts the next phase... with more bits of LandCruiser, and a bit of Tundra from Hawaii!

The question is... Shall I do it "crinkle red" like the existing inlet manifold... or gloss enamel red?
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--VVTi 1UZ-FE--
-->Build Thread Here<--

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Old 11-17-2017, 12:02 PM #138
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OMFG !!!!!!
I cant wait to see what this rig does once that SC is installed.
Stellar build!!
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Old 11-17-2017, 02:06 PM #139
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After reading all of Singtoe's posts... and yours... I don't know how much more you guys can improve these trucks,.. thanks for making this site so awesome

one thing for sure, ... thanks for the inspiration... for everyday guys like myself these threads are so enjoyable to follow...
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Old 11-21-2017, 07:12 PM #140
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Mini Update...

I've been scratching my head about management... as I'm running 10.5:1 compression ratio.. It might be asking a bit much of the piggyback to keep a firm hold on ignition advance at boost, to stop it knocking (and spitting rods). The *UZ forced induction lot are recommending I go full standalone... not something I've wanted to do as I like the all weather rock solid driveability of the factory management... not to mention the issue that the 1UZ - VVTi is a flyby wire throttle...and FBW control is something that standalones try to shy away from (I'd imagine because of legal implications if it goes wrong!). a couple cover it, but its very spendy. (Haltec, etc). the obvious choice is to switch to a full cable throttle.. but then I lose my idle control, as the engine I use manages idle control through the FBW throttle.. and adding an external idle control valve is messy.. and I hate messy.

Either way, I needed new injectors... the 1UZ - VVTi ones were pretty fancy "Air Assisted" injectors.. - they had their own air feed plumbed into the inlet manifold that allowed them to sucked air in using a venturi effect for more efficient carburation (Atomization). Result: better fuel mix, less lost on the intake walls, and in theory better economy.

The 2UZ didn't have this ( at least the Pre VVTi didn't) so it was a feature lost with the super charger.. so I had to go to regular style injectors.

After lots of research on sizes, I realised that my old pink "Air Assist" once were 250CC, as were the Tundra dark blue ones. Further research gave me the hunch that RX-8 injectors might fit.. so I ordered a used one, and it does. The rest are now ordered!





These have a 12 hole spray pattern, as opposed to the previous 4.. no clever air assist but the nozzle is meant to be a lot more efficient than previous designs, if I run them at the factory fuel pressure (call it 43 psi) they are rated at about 350CC... But the RX-8 runs them at 56.5 psi, and rates them at 495CC (source, various Mazda forums and supplier websites). At the higher pressure they'll atomise better too... In reality 350cc will be plenty.

So there we have it.. My Japanese Hilux Surf, with a Land Cruiser (prado) Rear Axle, Tundra Brakes, Lexus LS400 engine with a Tundra supercharger and Land Cruiser (Amazon) fuel rails will now have RX-8 injectors!
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Old 05-02-2018, 10:23 PM #141
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If you ever sell this, please PM me. Seriously...
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Old 05-03-2018, 12:12 AM #142
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This is gonna be even more amazing. Unbelievable.
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Old 10-07-2018, 05:53 PM #143
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I have to admit... this is the nicest 4Runner/Hilux I have ever seen
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Old 01-30-2019, 05:01 PM #144
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@TorqueOfTheDevil , are we supercharged yet?!?!
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Old 02-06-2019, 01:30 PM #145
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Quote:
Originally Posted by nc-grayson View Post
@TorqueOfTheDevil , are we supercharged yet?!?!
Ha! no, sorry! Believe it or not I've STILL not received all my management parts (now ordered over a year ago....)

I need to get on with it! - it's a project for this spring / summer.
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Old 02-08-2019, 04:23 PM #146
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I read the entire thread and all I can say is "wow". This guy needs some serious psychiatric help Just kidding!
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Old 02-08-2019, 09:22 PM #147
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Amazing build, went thru it page by page. Keep up the good work!
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Old 10-15-2019, 02:10 PM #148
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Smile


keep up the good work charlie
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Old 04-17-2020, 05:13 PM #149
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Wow, what an amazing build! Really cool to see one of these in rhd spec.
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Old 05-25-2020, 10:30 PM #150
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FMU m8 this build is goals!
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