I want to make a screen insert for the rear window for camping, so that I can roll the rear window all the way down and still be protected from the bugs. I created a first prototype, but I believe it is too flimsy for my liking. I used copper tubing, designed for the back of refrigerators. It was around $20 for the tubing from Home Depot, and it was extremely easy to bend with my hands. I then took regular window screen mesh and draped it over, then started sewing around the border of the copper tubing.
The problem I am having is that the copper tubing is way too thin. I believe it is the 3/8" thickness, and I am able to push it into the seal that the window rides up/down in. I believe I am able to get a good seal, but aesthetically it is not very pleasing.
I want to get some other viewpoints as to what I could use for this border. I was thinking about going up one more size, to the larger bendable copper, but I am afraid that I will run into the same problem and it will be too easy to bend out of shape. Any ideas?
For the side windows, I bought these products off of Amazon:
Window Shades
After doing a test fit, they seem to be a pretty good solution for the back windows. I have not "field tested" them yet so I can't attest as to how good they will keep bugs out.