Ok so front suspension. I dont have a ton of pictures of the build process of it because it was literally just weeks of cycling things, mocking up mounts, moving them around and repeating. I finally got everything situated where it needed to go though. Burned out all the brackets on the plasma table and here is were I ended up.
Couple of things to point out. The clearance on everything is TIGHT. I knew this front end would be a packaging nightmare, especially trying to fit the front swaybar but this was something I really wanted to incorporate as well as the hydro bumps. My finished axle width is 63" wide, narrower than what most do but I wanted the whole setup to look like Toyota intended for it to be there. Having the tires as close to flush with the flares as possible was key to this
Had to get a little funky with the drivers side sway bar arm to get it around the pitman arm and steering box.
Also had to really work to keep all the uptravel I could and have a low ride height. This took a couple of s bends in the tie rod and drag link. All I can say here is the rogue fab tube bender I bought last year kicks some serious ass. It made these bends a cake walk
After setting my steering stops where I knew the tires cleared and the birfs wouldnt bind I was coming up just shy of the 6" of tie rod stroke that the hydro ram I got needed. So I ended up tack welding a small dom spacer inside it to keep the ram from trying to over extend the knuckles. Ive never seen it happen to a Toyota knuckle but with the dana axles Ive seen quite a few knuckles get cracked from not doing this.
I also decided to make the switch from the "tried and true" 80 series tie rod end to a full chevy 1 ton steering setup. I figure the larger ball socket will make eveything last longer and just be that much more bullet proof.
I have everything blow back apart now for paint but Im getting dangerously close to actually driving this thing again. Driveshafts are out getting retubed and the front rcvs are the only thing left that I am waiting on parts wise. I am hoping in the next 4 weeks itll be on the road.