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Old 12-20-2016, 02:05 PM #1
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rkntoy's Really Slow Dual Case Install

It begins...

Thought I would start a thread to track putting together my dual t-case with triple shifters. I have gotten info from a bunch of different threads but will try to keep all my steps in this thread. Just don't expect me to get it done quickly as the startup I work for is starting to take off. My goal - get it wrapped and trail tested in time for Colorado Toyota Jamboree.

In parts accumulation mode now.

Thanks to Trail-Gear for starting things off with helpful phone calls and fast shipping.
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Old 12-20-2016, 03:03 PM #2
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sub'd

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Old 01-04-2017, 02:39 PM #3
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Bit of a delay....Christmas Day present to myself.
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1999 Base model 4x4 3RZ 5 speed - added e-locker, front Aussie, dual cases with 4.7 front, manual hubs, Tundra/OME 861 springs, Shaved firewall (thanks Tyler James Inc), AssBurns rear links (run as 3 link),Limited interior w/ Mazda3 Grand Touring seats, Savage front and rear bumpers w/ winch, sliders, Thorley header w/ Magnaflow exhaust, SPC UCAs, 37s with 5.29 gears, roof rack and storage box, sport hood, BL and more. Linky
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Old 01-04-2017, 02:44 PM #4
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But...using the time to keep accumulating parts.

Enter the URD short-shift kit and my triple-stick shifter setup from RADesigns. Going to get my drivelines lengthened/shortened in advance too - picked up some spares.

Rory at RADesigns is most excellent to work with.
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Old 01-04-2017, 03:28 PM #5
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Quote:
Originally Posted by rkntoy View Post
Bit of a delay....Christmas Day present to myself.
rkntoy's Really Slow Dual Case Installrkntoy's Really Slow Dual Case Install
Care to explain?!
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Old 01-04-2017, 04:17 PM #6
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How on earth did you manage to do that??
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Old 01-04-2017, 05:56 PM #7
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Youch! Hope it heals up quick.
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Old 01-04-2017, 06:35 PM #8
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Quote:
Originally Posted by rkntoy View Post
Bit of a delay....Christmas Day present to myself.
so, is your startup a Jim Rose Circus sort of thing, then? ;)
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Old 01-04-2017, 06:40 PM #9
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Well, I want to follow this build but not if you keep posting pics like that...
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Old 01-05-2017, 01:37 AM #10
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Following the build, so close to getting mine ready to go in!

What the heck did you do to your finger?!?!
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Old 01-05-2017, 07:05 AM #11
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Index finger, right hand on a obvious set of working hands. That is going to hurt for a while. That is the one finger that touches everything. Nice build, I love the duel case but dont have the need to justify it myself.
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Old 01-05-2017, 01:18 PM #12
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Quote:
Originally Posted by Tyler James Inc View Post
rkntoy's Really Slow Dual Case Installrkntoy's Really Slow Dual Case Install
Care to explain?!
Yup - breaking all safety procedures I was holding a stud aligned with the base plate with my right hand and using my framing gun with my left. Framing gun obviously pointed at my right hand.

Well, double shots happen - especially when I use my non-dominant hand. First nail - right where I wanted it. Second one - not so much. Off to the ER with a 3" galvanized framing nail in my finger. Thought for a moment about grabbing wise-grips but thought for sure I had gotten the bone. In the end, I just glanced the nail off the very tip.

Can't feel the tip of the finger any more - hopefully some will come back.
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1999 Base model 4x4 3RZ 5 speed - added e-locker, front Aussie, dual cases with 4.7 front, manual hubs, Tundra/OME 861 springs, Shaved firewall (thanks Tyler James Inc), AssBurns rear links (run as 3 link),Limited interior w/ Mazda3 Grand Touring seats, Savage front and rear bumpers w/ winch, sliders, Thorley header w/ Magnaflow exhaust, SPC UCAs, 37s with 5.29 gears, roof rack and storage box, sport hood, BL and more. Linky

Last edited by rkntoy; 01-05-2017 at 03:00 PM.
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Old 01-24-2017, 12:39 PM #13
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OK - feeling is finally coming back a little bit so hauling the drivelines in for modification.

Before I start is there any specific steps that people want documented while I do it?

Going to be following the Trail-Gear install guides for installing the 4.7 gearset (http://www.trail-gear.com/PDF/105000-1-INS.pdf) and Taco adapter (http://www.trail-gear.com/PDF/304091-1-INS.pdf). The guides are sure a lot more complete than the first time I installed a dual case setup.
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Old 01-24-2017, 02:58 PM #14
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Subbed might have to follow your lead on this. More of a novelty item, but would be useful as well, for me at least.
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Old 01-28-2017, 01:55 PM #15
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Ordering up some more parts during healing time. Anyone need a set of triple stick shift knobs? Ordered these which means I am getting 3 too many.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

Heading off to the laser etching place to see how much it would take to etch them something like this with a matching 2WD-4WD.
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