06-26-2018, 12:46 PM
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#1
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Member
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Join Date: Feb 2017
Location: Anderson, SC
Age: 32
Posts: 90
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Member
Join Date: Feb 2017
Location: Anderson, SC
Age: 32
Posts: 90
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Undercarriage Refresh
I've got a long road to hoe with this one, but I'm hopefully starting a whole front-end undercarriage refresh as it's all rusted to hell. I've got stuff leaking, broken, whining, grinding, and wobbling all over the place, so it's long overdue. If anything it just speaks to how much abuse and neglect these trucks can take - they're perfect for poor people like me.
That said, here's a list of things that need servicing:
• Wheel bearings
• CV joints and spindle (basically the whole knuckle on the passenger side)
• Steering rack
• Tie rod ends
• All bushings
• LBJ
• UBJ
• All brake components
• Both differentials
• Transfer case
• Of course suspension and top mounts
•And don't forget all the rusted hardware that will be impossible to get off, much less use again.
To start, I'm going to replace the wheel bearings because my passenger one is throwing grease, noise, and EATING that tire. While I'm in there, I'm going to replace that CV, seals, rotor, and caliper as well. Anything else I should do while I'm in there?
As I said, this is a long road ahead, but I'm too emotionally attached to this truck to just let it go.
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1999 SR5 4wd all stock!
Broke as a trail horse.
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06-26-2018, 02:15 PM
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#2
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Elite Member
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Join Date: Nov 2006
Location: Pocono Mountains
Posts: 7,498
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Elite Member
Join Date: Nov 2006
Location: Pocono Mountains
Posts: 7,498
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Quote:
Originally Posted by hyken
I've got a long road to hoe with this one, but I'm hopefully starting a whole front-end undercarriage refresh as it's all rusted to hell. I've got stuff leaking, broken, whining, grinding, and wobbling all over the place, so it's long overdue. If anything it just speaks to how much abuse and neglect these trucks can take - they're perfect for poor people like me.
That said, here's a list of things that need servicing:
• Wheel bearings
• CV joints and spindle (basically the whole knuckle on the passenger side)
• Steering rack
• Tie rod ends
• All bushings
• LBJ
• UBJ
• All brake components
• Both differentials
• Transfer case
• Of course suspension and top mounts
•And don't forget all the rusted hardware that will be impossible to get off, much less use again.
To start, I'm going to replace the wheel bearings because my passenger one is throwing grease, noise, and EATING that tire. While I'm in there, I'm going to replace that CV, seals, rotor, and caliper as well. Anything else I should do while I'm in there?
As I said, this is a long road ahead, but I'm too emotionally attached to this truck to just let it go.
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One item to check is the needle bearing in the diff on the driver's side. That's a known weak point and given how trashed the rest is may well be suspect. I just replaced mine with a solid bushing from East Coast Gear Supply and the return to smoothness is clear. It can be changed with the diff in place once the CV is out.
https://eastcoastgearsupply.com/i-14...e-bearing.html
The passenger side has a beefy ball bearing and should not be an issue.
__________________
'99 4Runner SR5 5spd 3.4L V6 4WD(U.S), original '99 Talls in front, OME 906s in back, Hella fogs, Trekmaster shocks in front, Billy in back, no running boards, FIAMM horns, Alpine sound, Michelin LTX M/S2's, owned since new.
'97 HiLux SW4 5spd 4WD(Japan model bought in Brazil assembled in Argentina, very close to a 3.0 4Runner/Surf)
'71 FordWillys Jeep CJ5 (with straight six Ford Maverick 3.0 liter engine--lives in the mountains north of Sao Paulo Brazil)
My Backyard Frame Swap
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06-26-2018, 03:49 PM
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#3
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Member
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Join Date: Feb 2017
Location: Anderson, SC
Age: 32
Posts: 90
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Member
Join Date: Feb 2017
Location: Anderson, SC
Age: 32
Posts: 90
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@ TheDurk
I will definitely be replacing that as well (even at $60, yikes!). I'm wondering just how far into the diff I should replace. It seems like everything from the hub into the clamshell needs to be replaced... is that reasonable, too much, or not far enough. Looks like gear oils been leaking around the clamshell too... I'm thinking axle seals at the least?
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1999 SR5 4wd all stock!
Broke as a trail horse.
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06-26-2018, 07:34 PM
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#4
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Elite Member
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Join Date: Nov 2006
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Location: Pocono Mountains
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Quote:
Originally Posted by hyken
@ TheDurk
I will definitely be replacing that as well (even at $60, yikes!). I'm wondering just how far into the diff I should replace. It seems like everything from the hub into the clamshell needs to be replaced... is that reasonable, too much, or not far enough. Looks like gear oils been leaking around the clamshell too... I'm thinking axle seals at the least?
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Seals and that one bearing should do it. If you mean it is leaking at the clamshell junction itself, that is something else. That would mean pulling the diff, which is a PIA. Timmy the Toolman has a video.
__________________
'99 4Runner SR5 5spd 3.4L V6 4WD(U.S), original '99 Talls in front, OME 906s in back, Hella fogs, Trekmaster shocks in front, Billy in back, no running boards, FIAMM horns, Alpine sound, Michelin LTX M/S2's, owned since new.
'97 HiLux SW4 5spd 4WD(Japan model bought in Brazil assembled in Argentina, very close to a 3.0 4Runner/Surf)
'71 FordWillys Jeep CJ5 (with straight six Ford Maverick 3.0 liter engine--lives in the mountains north of Sao Paulo Brazil)
My Backyard Frame Swap
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06-27-2018, 08:38 AM
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#5
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Member
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Join Date: Feb 2017
Location: Anderson, SC
Age: 32
Posts: 90
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Member
Join Date: Feb 2017
Location: Anderson, SC
Age: 32
Posts: 90
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@ TheDurk
I don't think it's the clamshell itself, so it must be either the seals or - I've been reading about this - the breather tube can get clogged or pulled off the top of the diff. Any experience with this or how to fix it without removing the whole diff?
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1999 SR5 4wd all stock!
Broke as a trail horse.
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06-27-2018, 09:44 AM
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#6
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Elite Member
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Join Date: Nov 2006
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Elite Member
Join Date: Nov 2006
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Quote:
Originally Posted by hyken
@ TheDurk
I don't think it's the clamshell itself, so it must be either the seals or - I've been reading about this - the breather tube can get clogged or pulled off the top of the diff. Any experience with this or how to fix it without removing the whole diff?
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Sorry, no. Sometimes it can be the power steering system leaking on to the diff. Very different smells and colors if you get some on a paper towel.
__________________
'99 4Runner SR5 5spd 3.4L V6 4WD(U.S), original '99 Talls in front, OME 906s in back, Hella fogs, Trekmaster shocks in front, Billy in back, no running boards, FIAMM horns, Alpine sound, Michelin LTX M/S2's, owned since new.
'97 HiLux SW4 5spd 4WD(Japan model bought in Brazil assembled in Argentina, very close to a 3.0 4Runner/Surf)
'71 FordWillys Jeep CJ5 (with straight six Ford Maverick 3.0 liter engine--lives in the mountains north of Sao Paulo Brazil)
My Backyard Frame Swap
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06-27-2018, 01:21 PM
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#7
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Senior Member
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Join Date: Oct 2011
Location: Stationed in Camp LeJeune, home is Conover, NC
Posts: 2,691
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Location: Stationed in Camp LeJeune, home is Conover, NC
Posts: 2,691
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Baby powder is amazing.
Sent from my iPhone using Tapatalk
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"We are experts in the application of violence."
-LtCol Christian Cabannis, Camp Letherneck, Afghanistan, 2009. The "Summer of Decision."
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08-15-2018, 08:42 PM
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#8
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Senior Member
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Join Date: Sep 2016
Location: North Vancouver, BC
Posts: 1,740
Real Name: Just call me the Grease Monkey
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Senior Member
Join Date: Sep 2016
Location: North Vancouver, BC
Posts: 1,740
Real Name: Just call me the Grease Monkey
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Quote:
Originally Posted by TheDurk
One item to check is the needle bearing in the diff on the driver's side. That's a known weak point and given how trashed the rest is may well be suspect. I just replaced mine with a solid bushing from East Coast Gear Supply and the return to smoothness is clear. It can be changed with the diff in place once the CV is out.
https://eastcoastgearsupply.com/i-14...e-bearing.html
The passenger side has a beefy ball bearing and should not be an issue.
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I'm about to buy this. Do I need the install and/or removal tool they are selling with it?
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My Snow and Sand build thread
Mark_BC's 2000 Limited Salvage Build
Determined to keep them from becoming parts trucks. Yes, even the one I just picked up as a parts truck...
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08-16-2018, 11:20 AM
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#9
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Member
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Join Date: Mar 2018
Location: LV
Posts: 71
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Member
Join Date: Mar 2018
Location: LV
Posts: 71
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thanks for making this thread, been looking for one like it as im planning to do about the same thing. no rust, but all bushings could use a refresh and everything down there could use some service.
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08-16-2018, 04:32 PM
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#10
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Elite Member
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Join Date: Nov 2006
Location: Pocono Mountains
Posts: 7,498
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Elite Member
Join Date: Nov 2006
Location: Pocono Mountains
Posts: 7,498
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Quote:
Originally Posted by Mark_BC
I'm about to buy this. Do I need the install and/or removal tool they are selling with it?
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You need SOMETHING. I have a blind slide puller that worked great.
This one:
https://smile.amazon.com/gp/product/...?ie=UTF8&psc=1
Very useful piece of equipment.
To install, I used an inverted socket.
If you don't have a puller, you'll have to invent something similar to their tool.
__________________
'99 4Runner SR5 5spd 3.4L V6 4WD(U.S), original '99 Talls in front, OME 906s in back, Hella fogs, Trekmaster shocks in front, Billy in back, no running boards, FIAMM horns, Alpine sound, Michelin LTX M/S2's, owned since new.
'97 HiLux SW4 5spd 4WD(Japan model bought in Brazil assembled in Argentina, very close to a 3.0 4Runner/Surf)
'71 FordWillys Jeep CJ5 (with straight six Ford Maverick 3.0 liter engine--lives in the mountains north of Sao Paulo Brazil)
My Backyard Frame Swap
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