05-27-2022, 07:08 PM
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#16
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Check this out for your isolater/combiner. The Yandina c100 combiner is drop-dead simple to use. Two wires and a ground. It can also be wired with a switch to force combine, such as for starting with a failed starting battery. I've had one in my VW Westfalia for about 15 years, now. I've only replaced my AGM house battery once in that interval.
The Yandina is a voltage sensing relay. When it reaches ~13.2 volts it combines the banks. When the voltage drops below this threshold the batteries are isolated. The c100 model handles 75A continuous and 100A for five minutes. If you need more capacity, they also have a c200.
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2000 SR5 five speed. Everything works, even the antenna. No special mods; It's my canoe, kayak and dog hauler/winter beater.
I find that things usually go well right up until the moment they don't.
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05-27-2022, 07:34 PM
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#17
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Quote:
Originally Posted by octanejunkie
What's the value of the customized delay?
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In theory, less engine load on cold starts = less overall wear on the engine. I picked 5 minutes to give the engine a chance to warm, the start battery 5 minutes of recovery without competition and because I've noticed that I'm either going for under 5 min or over 20. I didn't want to put short loads through the system, just don't like doing that to electronics if I can help it.
It's probably not necessary, just seemed like a good idea to me.
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05-28-2022, 02:54 AM
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#18
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Quote:
Originally Posted by Brian.
In theory, less engine load on cold starts = less overall wear on the engine. I picked 5 minutes to give the engine a chance to warm, the start battery 5 minutes of recovery without competition and because I've noticed that I'm either going for under 5 min or over 20. I didn't want to put short loads through the system, just don't like doing that to electronics if I can help it.
It's probably not necessary, just seemed like a good idea to me.
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Not a bad idea, actually
Research continues, Samlex ACR -160 looks like the isolator I'm leaning towards
12/24V Automatic Charge Isolator | Battery Separator | ACR-160
I've exchanged a few messages with them and they do not have any issue with an LFP and AGM on opposite sides of their ACR
Working on a schematic and pathing for cabling ro reality check how shot I can make each segment
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05-28-2022, 10:41 AM
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#19
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Quote:
Originally Posted by octanejunkie
Like the title says I'm adding a winch and OBA and maybe a fridge in the future so I've decided to update my battery and charging system. Also looking to add a second battery to extend storage capacity.
One of the key things are separating loads, and better weight distribution, so I'm looking at a smaller starting battery up front, with a larger house battery in the rear.
Battery technologies have changed so I'm looking at newer batteries, like AGM and LiFePO4s. And since I'm looking at increasing capacity and reserve, I'll be updating my charging system, too.
So I've made some decisions and triggered some purchases already. I have a Deka AGM 9A34R Intimidator battery and an ACDelco Gold 335-1050 140A Alternator on the shelf along with a battery tray/hold down and a bunch of 2 AWG and 4 AWG welding cable, connectors and heat shrink.
The plan is to move 50# out of the engine bay so the Deka will go in the rear and will power the winch and compressor. I'll run a dedicated positive cable to the Deka and use the frame as the ground conductor.
On another forum I talked to a guy running an Antigravity battery as his primary (and only) battery. Antigravity makes LiFePO4 batteries with onboard Battery Management Systems that make LiPo stable and more practical, albeit not cheap.
I chatted with Antigravity today, specifically shared my goals and needs and got some good info.
Their batteries cannot be wired in series or in parallel with other battery technologies. Also, their automotive batteries cannot be used for high draw applications, like winching.
Here is what they recommend for a dual-battery, heavy-draw applications like my intent.
Primary battery, they recommend something small like ATX30-HD or a Group-51R battery.
[URL unfurl="true"]https://antigravitybatteries.com/products/starter-batteries/restart-oem/atx30-hd/[/URL]
[URL unfurl="true"]https://antigravitybatteries.com/products/starter-batteries/automotive/ag-51r-rs/[/URL]
Secondary battery, for high draw like winching, they recommend a deep cycle, I told them I'm going to use an AGM.
To separate the batteries they recommend a battery isolator, and while they don't sell one, I found several online. Example:
[URL unfurl="true"]https://www.amazon.com/dp/B08GPJG9K2/ref=cm_sw_r_apan_i_TQ5B0907JNFG35PD7E92?_encoding= UTF8&psc=1[/URL]
Attachment 396269
Anyone have experience with isolators?
For starting and general vehicle use I'm leaning toward the ATX30-HD under hood with the Deka AGM in the back and the CS144 alternator charging both through an isolator in the engine bay.
That will allow me to cable the winch drawing from the AGM via the isolator as well as my OBA compressor in the rear drawing off the AGM directly (fused).
The ATX30-HD has 4 terminals which means it will fit in any post orientation, and the "unused" terminals can be used for a solar panel (for secondary charging) or be capped off.
Heres what this project looks like, financially:
ATX30-HD battery $560
Standard Terminals $14
Battery Isolator $100 (estimated)
(already have everything below )
Deka 9A35R $200
Battery tie down $50
Delco 140A alt $114
Wire, connectors ~$120
Questions, comments, feedback?
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Your plan looks legit! I see you're wanting a high reserve capacity for your off roading adventures. They make a 12v golf cart battery now days that is the same setup as 2 6v batteries wired in series/parallel with double the reserve capacity. Little more Expensive though.
100 Ah 12V GC2 LiFePO4 Deep Cycle Battery | Battle Born Batteries
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05-28-2022, 04:05 PM
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#20
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Quote:
Originally Posted by Jakeepoo3
Your plan looks legit! I see you're wanting a high reserve capacity for your off roading adventures. They make a 12v golf cart battery now days that is the same setup as 2 6v batteries wired in series/parallel with double the reserve capacity. Little more Expensive though.
100 Ah 12V GC2 LiFePO4 Deep Cycle Battery | Battle Born Batteries
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Those are on par with LFP pricing I've seen so far. I bet in a few years lithium battery technology will be democratized and cost competitive with flooded batteries - which will probably go away as more production cars lean towards LiFePO4
I already have the Deka AGM so I'm sticking with it lol otherwise I'd probably go LFP deep cycle for house. Next time.
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05-28-2022, 04:25 PM
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#21
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Quote:
Originally Posted by octanejunkie
Those are on par with LFP pricing I've seen so far. I bet in a few years lithium battery technology will be democratized and cost competitive with flooded batteries - which will probably go away as more production cars lean towards LiFePO4
I already have the Deka AGM so I'm sticking with it lol otherwise I'd probably go LFP deep cycle for house. Next time.
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Just throwing ideas! These types of projects get my mind flowing on point, I enjoy following. It's basically the same setup just way more capacity and takes less space. Next time they'll probably be half the price anyways 😃
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05-28-2022, 06:32 PM
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#22
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Quote:
Originally Posted by octanejunkie
Those are on par with LFP pricing I've seen so far. I bet in a few years lithium battery technology will be democratized and cost competitive with flooded batteries - which will probably go away as more production cars lean towards LiFePO4
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Renogy has a 200ah for $800 right now... they're not exactly a no-name company.
And if you're a real deal hunter, you can buy a 500ah on Aliexpress for ~$800.
My 100ah was $500 shipped to my door in 2018 so THAT is my litmus. Looks like 100ah is down in the $200 range now. Of course, I'm good with taking chances and get to reap some benefits (and junk some absolute trash... haven't had to pay for any of that yet though).
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05-31-2022, 09:22 PM
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#23
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Quote:
Originally Posted by octanejunkie
Very curious about this setup... do you have it documented?
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No, but think I listed out all the systems parts over on IFS, getting things ready to move over to a diff 4runner, I have been running flooded wet cell batteries for the "house side" so I could just beat them up (i.e. not take proper care of said) and replace cheaply but trying to mount the house batteries on the inside of the rear sleeping area now. Haven't looked into the lithium for a while and wouldn't mind the lower weight and not having to worry about the venting like the wet cells. Probably just go AGM as the tech needs a few more yrs it seems but mite take a chance like
@ Brian.
, my Victron solar controller Amazon.com: Victron Energy SmartSolar MPPT 100V 30 amp 12/24-Volt Solar Charge Controller (Bluetooth) : Everything Else is able to charge lithium already.
I'll have to read up on some of the links u provided
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06-01-2022, 12:40 AM
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#24
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An email exchange with the folks at Redarc and it seems their 200A isolator will also possibly work
Smart Start SBI 12V 200A
– REDARC
Putting a schematic together to validate all the segments and materials needed
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06-01-2022, 02:59 AM
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#25
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I just use a Voltage Sensitive Isolator Relay
That simpler RedArc system should work on your 3rd -gen. DC-to-DC charger is really only needed IF you are running solar OR if you are running other than lead-acid (AGM is still lead-acid) chemistry, OR if you have "smart" alternator like the late-2000's trucks have.
I have a simple setup on my simple truck: Dual-Battery System With Voltage Sensitive Relay - YotaTech Forums
I just use a Voltage Sensitive Isolator Relay similar to that RedArc you show above. (primarily used in audio installs and looks like a knock-off of the RedArc). Connects house battery to alternator when charging voltage has reached certain level. Disconnects when ignition is off and cranking battery voltage drops below certain point (12.7V, IIRC).
The wiring between cranking and house batteries are rated only for 50 amps so if I have to jump-start with the house battery, I would have to do it the old-fashioned way - jumper cables. I just don't feel safe running cranking amps through the isolator.
I'm confident that you know that you should wire your winch directly to your house battery, not through your isolator.
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86 4Runner, 22R-Eliable, 5-Speed Manual, dlx. WHAT'S YOURS?
If you want us to help from afar please let us see, hear, feel what you're dealing with.
A picture paints a thousand words.
Toyota components are bullet-proof. Issues often arise from poor wiring, assembly and/or maintenance. Suspect those first.
Next only to our senses, the multi-meter is the most important electrical diagnostic tool. Spend $6 at Harbor Freight or $$$ blindly replacing parts.
Last edited by RAD4Runner; 06-01-2022 at 03:06 AM.
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06-01-2022, 03:13 AM
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#26
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Quote:
Originally Posted by octanejunkie
An email exchange with the folks at Redarc and it seems their 200A isolator will also possibly work
Smart Start SBI 12V 200A
– REDARC
Putting a schematic together to validate all the segments and materials needed
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I believe that Redarc relay has a manual bypass switch option where you energize the relay to connect the cranking and house batteries. Therefore, IF you pick the relay, wiring and fuses to handle cranking amps, you could simply turn the bypass on and jump-start with 2 batteries combined.
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86 4Runner, 22R-Eliable, 5-Speed Manual, dlx. WHAT'S YOURS?
If you want us to help from afar please let us see, hear, feel what you're dealing with.
A picture paints a thousand words.
Toyota components are bullet-proof. Issues often arise from poor wiring, assembly and/or maintenance. Suspect those first.
Next only to our senses, the multi-meter is the most important electrical diagnostic tool. Spend $6 at Harbor Freight or $$$ blindly replacing parts.
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06-01-2022, 02:13 PM
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#27
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Quote:
Originally Posted by RAD4Runner
That simpler RedArc system should work on your 3rd -gen. DC-to-DC charger is really only needed IF you are running solar OR if you are running other than lead-acid (AGM is still lead-acid) chemistry, OR if you have "smart" alternator like the late-2000's trucks have.
I have a simple setup on my simple truck: Dual-Battery System With Voltage Sensitive Relay - YotaTech Forums
I just use a Voltage Sensitive Isolator Relay similar to that RedArc you show above. (primarily used in audio installs and looks like a knock-off of the RedArc). Connects house battery to alternator when charging voltage has reached certain level. Disconnects when ignition is off and cranking battery voltage drops below certain point (12.7V, IIRC).
The wiring between cranking and house batteries are rated only for 50 amps so if I have to jump-start with the house battery, I would have to do it the old-fashioned way - jumper cables. I just don't feel safe running cranking amps through the isolator.
I'm confident that you know that you should wire your winch directly to your house battery, not through your isolator.
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Just took a look at your thread on YT, can't wait to read it! Thanks so much
Here's my current wiring plan, the next step is to temp it out on the truck to double check all lengths against the gauges I plan to run
All critical load fuses are ANL blade type
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06-01-2022, 02:21 PM
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#28
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Quote:
Originally Posted by RAD4Runner
I believe that Redarc relay has a manual bypass switch option where you energize the relay to connect the cranking and house batteries. Therefore, IF you pick the relay, wiring and fuses to handle cranking amps, you could simply turn the bypass on and jump-start with 2 batteries combined.
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Yes, they outline this feature, they call it Smart Start Assist, in the manual using a momentary switch and status LED light to indicate when the relay is combining the path between the two batteries
I also like that the SBI has an LED alert system with 2 error flashing sequences to alert to wiring, voltage or system issues
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06-08-2022, 09:11 PM
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#29
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Made some decisions
REDARC SBI212 is ordered!
I decided not to go with the D (dual charge) version and keep it simple. I can always add solar as a secondary charge for my house battery and not worry about charging the start battery off solar
Decided against LiFePO4
Cost and concerns by several about mixing chemistries, so I sourced a lightweight AGM (18#) and triggered the purchase of a Braille B2618 - now I have 2 AGM batteries and no concerns about charging profiles
My schematic is posted above and based on my mock up of the wiring, the 2/0 run should be under 15 feet long, total length
Additionally, I pulled trigger on Blue Sea AGM fuses and holders
150 AMP between the alternator and start battery
200 AMP between the Isolator and each battery circuit
Once all the Redarc Isolator arrives I will finalize the installation areas/wire paths and battery hold downs in each location
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06-09-2022, 06:23 AM
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#30
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Quote:
Originally Posted by octanejunkie
Made some decisions
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now I have 2 AGM batteries and no concerns about charging profiles
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Are you going to monitor State of Charge (SoC) in any way, or just wing it? It can be as simple as a voltmeter (though that works WAY better with a LiFePo4) or as complex as a meter that actually measures power use with a shunt:
M2 DC Multimeter with SoC - Blue Sea Systems
This was one area where going cheap was a complete failure. Mine is never accurate in regards to actual SoC, so I just watch the volts and know to charge if it drops below 13.0 (about 30% SoC for LiFePo4). There are other brands than Bluesea, so if that's the route you take, shop around.
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