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Old 01-03-2014, 08:30 PM #1
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Built my own "Artic Truck" fender flares

Hi folks.
Noobie here. I love to make stuff with fiberglass and after being given a '97 4runner, had to make it more manly. I started this project Dec 1st and painted it yesterday.

This is a street cruiser that won't see any offroading. We live on an island off the coast of Alaska with 14 miles of road!!

I wasn't too fond of the color but a complete color change would be too much work. If I were to live with purple, it would have to be pretty over the top.

There was a huge dent in the front fender which I took off, pounded out and re-hung.



After that, I scored some 33x 12.50 tires on centerline rims ($400.00). I ordered a 3" suspension lift ($150.00) and a 3" body lift ($150.00).



The tires stuck out 4" beyond the fenders.



So I grabbed a sheet of 2" thick urethane roofing foam from a buddy who's a commercial roofer.



I cut some "hoops" to extend the 2 1/4" fender edge outward 4". This took two layers of the 2" foam. that I hot glued to the fender.



I found the shape of the flare I liked and cut a piece from the foam with a jigsaw.



Then cut 100 more!!!





Then I spray glued tin foil on the outside of the fender, marked the outermost edge of the flare on the foil using the template piece as a guide and laid up a few layers of fiberglass. This will give me a flange to bolt the flare securely.



Next, the arch pieces were hot glued in place.



And repeated for the other fenders



I decided to make a hood extension to add some "texture". This shape was inspired from a Ford Ranger.




And here it is today. The running boards are fiberglass and will be installed this weekend.





A homemade RoadRhino style front/ rear bumper will be built to fit the flares next and a sun visor.
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Old 01-03-2014, 08:42 PM #2
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Nice Job! Where in Alaska? Have thought about living there, but only 14 miles of road, I don't think I'd ever go through a tank of gas but once a month.
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Old 01-03-2014, 08:45 PM #3
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not my style but great work. Wish I had skills like that.
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Old 01-03-2014, 08:47 PM #4
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Dude that is wicked sweet looking and super clean! Nice work!
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Old 01-03-2014, 08:47 PM #5
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pretty awesome dude. good job!
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Old 01-03-2014, 08:49 PM #6
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Those fender flares are awesome! I've actually thought about doing something similar for quite a while. Now I know how to do it! I really like the look of wide flares. It gives the truck a much more aggressive (meaner) stance.

Great job!

How do the flares attach to the body?
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Old 01-03-2014, 08:55 PM #7
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I love those centerline wheels.
I had a set on my jeep back in 93! Never seen them since...

I think they are the "Scout II".

Looks great!
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Old 01-03-2014, 09:23 PM #8
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Incredible

Wow, just amazing work. Wish the photos included the rest of the job! Looks really bad ass.

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Old 01-03-2014, 09:24 PM #9
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Those things are sweet! did you leave the foam in or use a solvent to get it all out?
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Old 01-03-2014, 09:50 PM #10
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Wow, wasn't sure how it was going to turn out as I scrolled through the pics, but the final product looked spot on the ones on those arctic trucks. Nicely done.
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Old 01-03-2014, 10:22 PM #11
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Dude! That is awesome! I love the Top Gear Artic Truck, and your flares are just as badass.
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Old 01-03-2014, 10:34 PM #12
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That's awesome work. What kind of resin did you use? Epoxy? I've heard that polyester will melt foam. How many layers of cloth or mat did you use?
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Old 01-03-2014, 10:36 PM #13
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Wheres the snow?

great job on the flairs.
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Old 01-04-2014, 12:09 AM #14
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Really cool, I love seeing new ideas on the 3rd gens!
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Old 01-04-2014, 01:50 AM #15
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That's some super sweet work, I dig it big time!
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