05-23-2023, 02:54 PM
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#1
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Join Date: Sep 2016
Location: Lake Geneva, Wisconsin USA
Posts: 160
Real Name: Matt S.
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Member
Join Date: Sep 2016
Location: Lake Geneva, Wisconsin USA
Posts: 160
Real Name: Matt S.
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What Tools and Supplies for Toyota Wiring Connectors?
I recently needed a new connector and bulb socket for the left front bumper turn signal on a 2002 4Runner. I couldn’t find any local wrecking yards that had one that I could snip off, and parts stores didn’t have the parts. My local Toyota dealer said that they had the connector housing without any wires. In other words, it was a bare connector to which I would have to add contacts, seal plugs, and wires. It is the same kind of work that you would do if you were re-wiring or altering a wiring harness. You need a special tool to release the clips on the contacts so that you can pull them out of the plug body. And then you might need to use the wire stripper to get your new wire ready to add a contact pin. It seems there are certain stripper tools that are good for this job and crimpers. I would like someone who has experience who it seems there are certain stripper tools that are good for this job and crimpers. I would like to hear from someone who has experience with this kind of work who can recommend some sources for such tools and supplies.
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1999 SR5 3.4 auto, Horizon Blue Metalic 8N1, blue cloth, steel Daytona wheels, 265/75/16 AT tires, rear heat, A/C, sunroof, electric locking rear dif.
Last edited by WrenchTech; 05-23-2023 at 03:13 PM.
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05-23-2023, 03:08 PM
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#2
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Member
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Join Date: Sep 2016
Location: Lake Geneva, Wisconsin USA
Posts: 160
Real Name: Matt S.
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Member
Join Date: Sep 2016
Location: Lake Geneva, Wisconsin USA
Posts: 160
Real Name: Matt S.
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ECU Connector Kits | Wiring Specialties
Here is an example of what I am talking about. The tools seem pretty generic though.
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1999 SR5 3.4 auto, Horizon Blue Metalic 8N1, blue cloth, steel Daytona wheels, 265/75/16 AT tires, rear heat, A/C, sunroof, electric locking rear dif.
Last edited by WrenchTech; 05-23-2023 at 03:11 PM.
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05-23-2023, 04:08 PM
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#4
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Join Date: Sep 2016
Location: Lake Geneva, Wisconsin USA
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Real Name: Matt S.
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Member
Join Date: Sep 2016
Location: Lake Geneva, Wisconsin USA
Posts: 160
Real Name: Matt S.
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Quote:
Originally Posted by brillo_76
I could be wrong, I do believe Toyota makes a wiring harness repair kits.
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I should talk to my Toyota parts specialist and ask him these questions. I would hope to find an independent seller that has a good selection of everything from wire, to connectors, to tools.
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1999 SR5 3.4 auto, Horizon Blue Metalic 8N1, blue cloth, steel Daytona wheels, 265/75/16 AT tires, rear heat, A/C, sunroof, electric locking rear dif.
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05-24-2023, 07:44 AM
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#5
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Elite Member
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Join Date: May 2017
Location: Western PA
Posts: 5,838
Real Name: Jon
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Elite Member
Join Date: May 2017
Location: Western PA
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Quote:
Originally Posted by WrenchTech
I should talk to my Toyota parts specialist and ask him these questions. I would hope to find an independent seller that has a good selection of everything from wire, to connectors, to tools.
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I dug around. Sketcky on the net. I hope Toyota makes what you need or you be pig tailing off of used harnesses.
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7 3rd gens listed in the build thread (2 are parts mobiles)
Build Thread: https://www.toyota-4runner.org/3rd-g...os-builds.html
Brillo's Bucket Fluid Ex changer: https://www.toyota-4runner.org/3rd-g...ml#post3358086
Sparks Plugs Wire and Coil Information: https://www.toyota-4runner.org/3rd-g...on-5vz-fe.html
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05-24-2023, 11:25 AM
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#6
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Senior Member
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Join Date: Feb 2012
Location: DFW, TX
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Location: DFW, TX
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Quote:
Originally Posted by WrenchTech
I should talk to my Toyota parts specialist and ask him these questions. I would hope to find an independent seller that has a good selection of everything from wire, to connectors, to tools.
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Connectorexperts.com
About 75 bucks per connector with wires attached already. Saves all the headache.
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The 4Runner Show
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05-24-2023, 09:02 PM
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#7
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Elite Member
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Join Date: Nov 2006
Location: Pocono Mountains
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Elite Member
Join Date: Nov 2006
Location: Pocono Mountains
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Quote:
Originally Posted by WrenchTech
I should talk to my Toyota parts specialist and ask him these questions. I would hope to find an independent seller that has a good selection of everything from wire, to connectors, to tools.
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http://wilbo666.pbworks.com/w/file/f...RM1022E%29.pdf
This is what you need. It will give you the PNs for ready made repair wires including the contact and either a short or long length of wire for the exact pin number on the exact connector. This is a revelation for anyone doing electric on these rigs. Your dealer can get the repair wires once you have the p/ns. They are not cheap, so don't plan on populating a 22-wire connector unless you really obsess about your machine. They are a Godsend if you just need to replace two or three damaged wires along with replacing the housing, which are pretty reasonably priced. . It also shows exactly how to get those contacts out and what tools you need.
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'99 4Runner SR5 5spd 3.4L V6 4WD(U.S), original '99 Talls in front, OME 906s in back, Hella fogs, Trekmaster shocks in front, Billy in back, no running boards, FIAMM horns, Alpine sound, Michelin LTX M/S2's, owned since new.
'97 HiLux SW4 5spd 4WD(Japan model bought in Brazil assembled in Argentina, very close to a 3.0 4Runner/Surf)
'71 FordWillys Jeep CJ5 (with straight six Ford Maverick 3.0 liter engine--lives in the mountains north of Sao Paulo Brazil)
My Backyard Frame Swap
Last edited by TheDurk; 05-24-2023 at 09:10 PM.
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05-25-2023, 01:36 PM
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#8
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Senior Member
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Join Date: Mar 2014
Location: Trying to figure this out
Posts: 1,452
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Senior Member
Join Date: Mar 2014
Location: Trying to figure this out
Posts: 1,452
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I remember reading a post a while back. About a member finally getting their terminal kit from Japan. It included some male and female metal pins. And a crimper that did a way better job at crimping than any crimper he currently had at the time.
The member shared a Pic of a sample crimp, and it looked like a factory crimp!
I thought I saved that link but, I can't find it now. Anyone here got a link to that post?
Sorry to hijack but, I think it's along the lines of what op is asking.
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