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Old 12-30-2023, 04:34 PM #1
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"Transmission Relay" in the passenger kick panel

Short post: Looking for a wiring diagram for a 1999 SR5 Highlander V6 auto, I need to know what specifically signals that relay and where to find it.

Long post: wife's '99 is doing this thing where she hears an almost constant but random clicking from that kick panel, and an also-random violent clunk from the drivetrain while rolling. Neither happens when the truck is in 4WD, and neither happens while that relay is unplugged. I've replaced the relay and it's still doing it, so I'm guessing that something else is triggering it, but I don't know what. I could use that diagram if anyone has it, or knows what component is triggering that relay and where the wires run.
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Old 01-01-2024, 10:20 AM #2
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So the diagram is not in the FSM?
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Old 01-01-2024, 12:42 PM #3
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Quote:
Originally Posted by jgue467 View Post
So the diagram is not in the FSM?
Not the link I have. Is there a better one?

https://www.teamtoyota4x4.org/archiv...mci/0394wd.pdf is pining for the fjords.
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Old 01-01-2024, 02:09 PM #4
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The FSM doesn’t have the wire diagrams. It’s a separate book. EWD


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Old 01-01-2024, 02:56 PM #5
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That relay is triggered by a switch in the side of the transmission. They are a pain to get to. Possibly unplugging it would at least keep it from triggering but you would lose 4wd until fixed.
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Old 01-01-2024, 03:02 PM #6
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Quote:
Originally Posted by JustTroItIn View Post
That relay is triggered by a switch in the side of the transmission. They are a pain to get to. Possibly unplugging it would at least keep it from triggering but you would lose 4wd until fixed.
This is what I was looking for, thanks! Do you know the name of the switch? Is it IN the trans or on the outside somewhere?
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Old 01-01-2024, 10:47 PM #7
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Quote:
Originally Posted by KidVermicious View Post
Not the link I have. Is there a better one?

https://www.teamtoyota4x4.org/archiv...mci/0394wd.pdf is pining for the fjords.
I know you found your answer yet I do see wiring diagrams in the version of fsm i have, shared here (way towards end):

Complete 4Runner Service Manual 1996-2002.pdf - Google Drive
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Old 01-02-2024, 02:15 PM #8
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The relay that is clicking is called the ADD Relay. It runs the front differential disconnect (Automatically Disconnecting Differential), and that name will help with your search for answers.

On the SR5's, it is a very simple system. A switch on the transfer case drives the ADD relay coil, which powers two VSVs (Vacuum Switching Valves) in the engine bay that use vacuum to move an actuator on the front differential. When that is complete, a position switch in the front differential lights the 4WD light on the dash.

-Charlie
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Old 01-02-2024, 03:40 PM #9
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Quote:
Originally Posted by JustTroItIn View Post
That relay is triggered by a switch in the side of the transmission. They are a pain to get to. Possibly unplugging it would at least keep it from triggering but you would lose 4wd until fixed.
Are you talking about the range switches on the transfer case?
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Old 01-05-2024, 06:24 PM #10
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Quote:
Originally Posted by Bad Luck View Post
Are you talking about the range switches on the transfer case?
The switches I'm referring are the following part numbers in this diagram. Not sure which one does what though.

8422235110
8422235080
8422235090

Just a moment...
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Old 01-06-2024, 09:10 AM #11
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I looked up the first one on ickbay, its a switch transfer indicator.


https://www.ebay.com/itm/35258418747...Bk9SR-6E8O6bYw
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Old 01-08-2024, 11:19 AM #12
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Quote:
Originally Posted by JustTroItIn View Post
The switches I'm referring are the following part numbers in this diagram. Not sure which one does what though.

8422235110
8422235080
8422235090

Just a moment...
Those are on the transfer case not the transmission.
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Old 01-10-2024, 07:33 PM #13
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Quote:
Originally Posted by Bad Luck View Post
Those are on the transfer case not the transmission.
Apologies.
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