Recently finished my rack. The idea was to keep it as light and low as possible. I wanted to it look as if it would be an option that trd would offer. I like the way it came out only thing I would change, if I did it again is lower the light bar a bit, but I can live with it. The whole rack is made from 6061 aluminum.







I mounted using original roof rack mounts and added one more mounting point in the front for the light bar.









All done.









The I slotted the bars in the center to allow me to insert eyelets so i can strap thing down in any location. For what i plan on putting up there, coolers, tubs with sleeping bags, camping gear, etc. it will be plenty strong enough. I will post pics of those in a little.

Very cool!

Well done man. How is the wind noise from the light bar?

Theres definitely a bit of a whistle but its not awful, it's actually barely noticeable above about 50mph.

Super clean work

Looks great man. Trying to find a roof rack to meet my needs and not be too bulky has been an issue. I also have a 05 4runner sport. Would you happen to have the dimensions to this rack laying around? or would you want to build another and sell it to me? haha.

great work, looks awesome

Very clean work , like the small rounded bars , very efficient looking . Have you loaded much up there yet ? If so lbs ? Did you also do your bumper ?