Here in the Northern Salt-Belt:
Sheet Metal Rusting from the inside-out prevention is equal to Frame/Floor Pan rust treatment.
POR15 only solves half the problem, if treated early enough:
- once the auto-body panels gets perforated with rust cancer...expensive refinishing needed
- and the undercarriage is often the next to go
- after a decade, rust scale sets in and requires a ton of effort to remove
IMO - Fluid Film offers the best overall protection, if applied correctly.
- Fluid Film is a very decent wax-oil cavity spray, unlike Krown &/or Rust Check (aka water soluble product, that washes off quickly)
- not a fan of POR15 here...stuff has no shelf life, after can is opened
- if metal is clean, SPI Epoxy primer is my choice
Southern Polyuerthanes, Inc. eastwood vs spi epoxy primer? | The H.A.M.B.
Pictured of my 2005 Jimmy 4x4 - that was my DD'er before finding my nice 2000 SR5.
GMC was previously oil undercoated for 12 years straight...product brand ?...and only has a few bad spots / so oil spray works.
- on the easy spots to undercoat, it has served this vehicle very well
- even the original brake & fuel lines, are caked like grease
- the rear left quarter area, now rusting from the inside-out...a hidden area, obviously missed of oil coverage, during undercoating
- after a mild etching, the dark colored metal is only half thickness (rust under paint area)...and will be removed
Now requiring rust holes be cut & enlarged, back to solid metal / and a steel patch be welded in or adhesive bonded.
Note - Gorlilla duck tape is good at protecting painted areas some, from wire wheel abrasions (on an electric drill).
Portions of the rear steel bumper was heavily corroded, and will be de-rusted prior to neutralized with a phos coating.
- such as Loctite Extend:
Paint Over Rust with Extend Rust Neutralizer from Loctite Adhesives
Heavy scale on Rear Bumper is being removed with a carbide deburr tool, on a DeWalt 20V drill.
- tool has a flat bottom, like an end mill and is very effective
Rust Prevention has to be treated like a total package / rust proofing hidden areas, just as important:
- my dentist says, most people only floss the teeth, they want to keep...LOL