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Old 06-08-2021, 09:00 PM #16
triethylborane triethylborane is offline
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Quote:
Originally Posted by hectorh View Post
  • It's the kiss of death, sell it
  • Change the oil frequently for the next year or so
  • That sand needs to come out, camshafts need to be removed and cleaned

Run your fingernail on the surface of the cam lobes. Do you feel ridges, major or minor ones? Can you see signs of damage? Have you drained your oil and noticed debris? Oil analysis that shows increase of metals as a result of damage from foreign matter? Do you have a borescope (cheapo usb connected ones on amazon) to look at cylinder walls, bearings, etc?

You can likely take care of the majority of the sand in the cam tray without removing the cams. The pictures are not high res enough for me to see any issues on the cam lobes, they dont have a streak but I also cannot say that for sure.
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Old 06-08-2021, 11:57 PM #17
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Quote:
Originally Posted by triethylborane View Post
Run your fingernail on the surface of the cam lobes. Do you feel ridges, major or minor ones? Can you see signs of damage? Have you drained your oil and noticed debris? Oil analysis that shows increase of metals as a result of damage from foreign matter? Do you have a borescope (cheapo usb connected ones on amazon) to look at cylinder walls, bearings, etc?

You can likely take care of the majority of the sand in the cam tray without removing the cams. The pictures are not high res enough for me to see any issues on the cam lobes, they dont have a streak but I also cannot say that for sure.
Thank you @triethylborane !

To answer your questions:
  • Here is a link to high-res pictures: https://www.hectorh.ca/4runner/valves/
  • Fingernail test: feels smooth like glass, however the lobes on this side have a dull appearance when compared with the other side which is shiny like a mirror
  • Other than the dull surface, some of the cam lobes show oil staining. Is this a sign of excessive valve clearance? See https://www.hectorh.ca/4runner/valve...608_213641.jpg for an example. That stain is embedded in the metal, rubbing with a paper towel does not clean it off.
  • I do have a borescope, is it worth removing the spark plugs to check the cylinder walls?
  • I have not changed the oil yet and the last time I did an oil change (8 months ago, after dirt road season was over), I did not notice any debris in the oil
  • No, I have not had the oil tested. Is it a good idea to do so in this situation?

Some follow up questions:
  • To clean the cam tray, I'm assuming a clean rag or paper towel is the recommended method. I must not apply any type of cleaner or solvent in there, correct?. Would it make sense to use oil to try and flush the dirt out from places I cannot reach with a paper towel?
  • After I finish with the valve covers, I will do an oil change. Should I do a second oil change after a short drive up to temperature? or just shorten the oil change interval until the next oil change? I use Toyota filters and synthetic oil.
  • Would it be a good idea to drop the oil pan and clean it?
  • If the oil staining on the lobes indicates a possible excessive valve clearance, the FSM has me remove a bunch of parts from the front of the engine to gain access to the timing belt and then rotate the engine to TDC. This is a far bigger job than I'm ready to do at this time. Is it urgent to measure the valve clearance or can it wait until I replace the timing belt in the Fall?
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Old 06-09-2021, 01:30 AM #18
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Quote:
Originally Posted by hectorh View Post
  • Here is a link to high-res pictures: https://www.hectorh.ca/4runner/valves/
  • Fingernail test: feels smooth like glass, however the lobes on this side have a dull appearance when compared with the other side which is shiny like a mirror
  • Other than the dull surface, some of the cam lobes show oil staining. Is this a sign of excessive valve clearance? See https://www.hectorh.ca/4runner/valve...608_213641.jpg for an example. That stain is embedded in the metal, rubbing with a paper towel does not clean it off.
  • I do have a borescope, is it worth removing the spark plugs to check the cylinder walls?
  • I have not changed the oil yet and the last time I did an oil change (8 months ago, after dirt road season was over), I did not notice any debris in the oil
  • No, I have not had the oil tested. Is it a good idea to do so in this situation?


Ok, thanks for the pics . . . the fingernail test or even using your finger is a good litmus test to determine whether a cam lobe has wear beyond specs. Smooth like glass passes litmus test, though test all lobes.

A dull cam lobe is fine here because the major issue with debris is streaking on the lobe. Not uncommon to have one cam flank (closing/opening) differ in visual appearance from the other with various factors, I would not be overly concerned about it as long as the cam does not have any visual streaks and passes finger test.

Excessive or out of spec clearances between the valvetrain and camshaft can manifest in oil stains, though a quality engine oil with additives usually help with the oil stains. Its a varnish at this point and not much of a concern IMHO. Best bet is to use a high quality engine oil (synthetic as you are using) and shorter oil change interval . . . 5-6k mi maybe. Its what I tend to do on my 4R.

If you are thinking of selling your rig over this issue, then maybe piece of mind might be worth the trouble in pulling a coil and plug to borescope a cylinder. At this point if you didnt feel any issues with the cam lobes, the oil probably did its job and put particles in suspension and into the bottom of the oil pan.

I normally do an oil change on conditions, mileage or time, but given you are concerned with debris, might be worthwhile to drop the oil and collect some of it to send to an oil analysis lab like Blackstone. Not expensive, but if you didnt see debris 8mo ago and if you do one now without seeing any debris then maybe you just had debris build up at the inner edge of the valve cover flange.

Bottom line oil changes are cheap, oil analysis is cheap, borescoping a few spots takes half an hour at most, but a new rig usually not the cheapest. My assessment anyway.


Quote:
Some follow up questions:
  • To clean the cam tray, I'm assuming a clean rag or paper towel is the recommended method. I must not apply any type of cleaner or solvent in there, correct?. Would it make sense to use oil to try and flush the dirt out from places I cannot reach with a paper towel?
  • After I finish with the valve covers, I will do an oil change. Should I do a second oil change after a short drive up to temperature? or just shorten the oil change interval until the next oil change? I use Toyota filters and synthetic oil.
  • Would it be a good idea to drop the oil pan and clean it?
  • If the oil staining on the lobes indicates a possible excessive valve clearance, the FSM has me remove a bunch of parts from the front of the engine to gain access to the timing belt and then rotate the engine to TDC. This is a far bigger job than I'm ready to do at this time. Is it urgent to measure the valve clearance or can it wait until I replace the timing belt in the Fall?
Id vacuum it, use shop towels and some engine oil to clean it. Then maybe hit it with some compressed air. Stay away from solvents, flushes, cleaners and the like. Ive seen ATF as a detergent or a way to shiny up the engine, but Id pass.

I would not try to flush out dirt with oil, stick with what you can see or feel and go with that. There is a point where efforts diminish with a head in situ. The oil circuit under operating pressures and the additives to oils do a pretty damn good job of trapping fine debris and dumping it in the bottom of the oil pan like the stuff from a dirt road.

Oil changes . . . do one and see if the oil shows anything. Cut open the filter and check the pleats of the media to make an assessment, but my guess is not likely as this stuff tends to drop to the bottom of the oil pan. Id only drop the pan if this came back with some significant findings of external debris or metal.

Id hold off on checking valve clearance unless you are willing to take the approach of gauging what you can and running an analysis of whether that one or two measurements demonstrates clearances so far in excess of specs, or just deferring it to the timing belt.
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Old 06-09-2021, 11:10 AM #19
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Both my valve covers are definitely leaking so this is a project I will have to tackle at some point this year. Thanks for the pictures and overview. 508,000 miles and I'm loosing a quart between oil changes so I have to watch and top off about every 3-4 months.
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Old 06-09-2021, 12:56 PM #20
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@hectorh
Looks a little like sludging. Put some in a metal container and see if it completely dissolves with a good cleaner, like brake clean.
Drop the small metal oil pan and look for stuff in the pan and the oil pick up. Also remove the front cam caps and clean the filter screen. If the sucker gets restricted it will seize the cam. Look at a part diagram to find exactly where it’s located.
I have some experience with this on my #2.
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Old 06-09-2021, 10:07 PM #21
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Seal Washer p/n?

Does anybody know the part number for the seal washers that go on the bolts that hold down the valve cover? My dealership can only find the bolts with the washers already installed and they are "out of stock indefinitely".

"Toyota Maintenance" on youtube talks about replacing the seal washers:

https://www.youtube.com/watch?t=454&v=D04eVLXnl1k&feature=youtu.be
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Old 06-10-2021, 11:40 AM #22
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hectorh,
Not sure exactly which one you are asking for. I am guessing this one?

Toyota PN 9020110133

From partsouq parts diagram:
CYLINDER HEAD | 4RUNNER UZN215L-GKAGKA GRN21#,UZN21# | JTEBT14R68K006542 | Toyota | Genuine Parts Catalogs | PartSouq Auto Parts Around the World
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Old 06-10-2021, 03:12 PM #23
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Quote:
Originally Posted by randy88fj62 View Post
hectorh,
Not sure exactly which one you are asking for. I am guessing this one?

Toyota PN 9020110133
Not that one. The one you indicated is a metal washer for the cylinder head bolts.

But thank you because I did not know about partsouq.com. It's now in my bookmarks.

The one I'm looking for (from FSM 14-19, page 1570):
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How to - 4.7 V8 Valve Cover Gasket Replacement w/ Pictures-sealwasher-jpg 
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Old 06-10-2021, 03:33 PM #24
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Quote:
Originally Posted by hectorh View Post
Not that one. The one you indicated is a metal washer for the cylinder head bolts.

But thank you because I did not know about partsouq.com. It's now in my bookmarks.

The one I'm looking for (from FSM 14-19, page 1570):
Look at 11201B

CYLINDER HEAD. Toyota | Toyota


9021006013 - Washer. Seal(for cylinder head cover); seal(for cylinder head cover, left) - Genuine Toyota Part

Looks integrated, but superseded pns show the seal washer

9021006008 - Washer, seal(for cylinder head cover). Interchangeable with 9021006013 - Genuine Toyota Part

https://www.autohausaz.com/pn/9021006008

Last edited by triethylborane; 06-10-2021 at 03:37 PM.
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Old 06-11-2021, 10:33 PM #25
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Quote:
Originally Posted by V8Man View Post
@hectorh
Looks a little like sludging. Put some in a metal container and see if it completely dissolves with a good cleaner, like brake clean.
This is what the black stuff looks like once I stir it with brake clean. I think it's definitively dirt and not sludge

How to - 4.7 V8 Valve Cover Gasket Replacement w/ Pictures-dirt-jpg



I was cleaning the dirty cover when I noticed that one of the corners is lifted higher. This is also the area where the worst damage is located.

I happened to find my oil filter from last year's oil change, opened it and look at what I found inside

How to - 4.7 V8 Valve Cover Gasket Replacement w/ Pictures-filter-jpg

I'm going to be opening every oil filter from now on. This issue has been going on for over a year. Before that, all maintenance was done at the dealership.

Now I have to figure out how to remove the oil pan with the front axle in the way.
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How to - 4.7 V8 Valve Cover Gasket Replacement w/ Pictures-dirt-jpg  How to - 4.7 V8 Valve Cover Gasket Replacement w/ Pictures-filter-jpg 
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Old 06-12-2021, 09:20 AM #26
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The bolt and washer are included in the purchase of the bolt. I just recently purchased #90080-10330 and the washer was included. Purchased from McGeorge online

90080-10330 X 18
11214-50011 X 1
11213-50031 X 1
11193-50010 X 8

Should be the necessary part list post 2007 2UZFE
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Old 01-26-2023, 03:27 PM #27
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Quote:
Originally Posted by RBLACAUSA View Post
No leaking noticed on my 2004 but I've only put on a couple thousand miles since last post.

I bought yet another 4th gen V8 last week. 2003 with 117k miles. Same valve cover leaking situation so I tightened those boots too. My mechanic voiced his opinion against my doing that...said the gasket material was likely all dried out. His charge to remove the covers, clean, reseal with new gasket stuff, including I guess doing something at each induction coil, $750-ish. That's doing it all "Toyota" as he's a Toyota master mechanic. If the problem becomes recurring I'll probably look deeper in to doing something like that.
I know this is an old thread, but can you recommend the mechanic or shop that suggested your valve cover gasket replacement? And if you did it did he resolve the issue? I live in OC but would drive a bit to find a good Toyota master mechanic. Pretty sure I need my gaskets replaced but my local dealer is screwing me over big time and I want to find a Toyota specialist. Thanks.
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Old 01-26-2023, 03:39 PM #28
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Quote:
Originally Posted by jimsgen4 View Post
I know this is an old thread, but can you recommend the mechanic or shop that suggested your valve cover gasket replacement? And if you did it did he resolve the issue? I live in OC but would drive a bit to find a good Toyota master mechanic. Pretty sure I need my gaskets replaced but my local dealer is screwing me over big time and I want to find a Toyota specialist. Thanks.
I ended up taking the truck to a different mechanic that I started using in October 2021, which is The Toy Shop on Sepulveda Blvd in Torrance. Much better pricing that the first mechanic I referenced in my previous post you quoted. Plus, they are fine with me getting my parts myself, they just won't guarantee them. I only use OEM and can get good prices so I usually go that route.

I've had these guys do a lot of work on my 4Runners since then, and they will also replace the starter on my LX next week. Zero complaints so far.
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Old 10-29-2023, 11:11 PM #29
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Don't mean to revive an old thread but I'm not able to start my own yet.

I was working on removing the driver side valve cover and had a hard time removing the hose that connects to the PCV valve. While I managed to disconnect the hose, I broke the plastic 90 degree elbow that comes out of the intake manifold.

I searched around and was unable to find the name of the part or a part number to replace it. Does anyone know what it is?
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Last edited by dfontes; 10-29-2023 at 11:15 PM.
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