Since I didn't see any specific how-to's on replacing the valve cover gasket(s) for the 4.7 V8, I snapped some shots and did a brief write up of my experience. I was working on the right (passenger) side valve cover. Likely the easier of the two, as there isn't much you have to work around. The only thing I might recommend doing at the same time is spark plugs. You'll be in there anyway. I wasn't so prepared. On to the point of this thread:

Tools needed:‎
‎10mm‎
‎12mm‎
Extensions
Pliers
Shop Towels
Razor Blade
‎1 New Valve Cover Gasket‎
Some RTV / Gasket Maker

Step 1 - Removal

‎‎

• Plastic cover over top of intake / throttle body - X2 10mm
• Intake Pipe from airbox to throttle body - X2 10mm clamps
• There are a few hoses connected
o PCV ‎
o Power steering vent
o Miscellaneous vacuum hose
• Disconnect Electrical plug from air intake meter
• Remove intake pipe
• Unclip and set aside airbox Lid & Filter
• Unbolt and set aside airbox (3 12mm bolts)‎
• Remove electrical connector mount from fender - can be seen after removal of airbox ‎‎‎
• Unclip connections from each coil pack and put connector out of way of valve cover clearances ‎‎‎
• I chose to leave my PVC hose attached to the manifold, because I didn't want to fight with it. If ‎you want to remove it, now would be a good time to do so. ‎
• There is a hose that runs from the intake manifold across the top of the valve cover and attaches ‎down to the power steering. Remove it - I did so from the power steering end.
• Unbolt each coil pack and remove them. I numbered them so I could put them back where they ‎originated. ‎
• Unbolt the power steering dipstick holder (I guess you 04+ guys don't need to worry about this) to ‎allow easier access to one of the lower bolts on the cover. You can see the head of the bolt - ‎brass colored - sticking out just above the header heat shield. While the removal of this isn't ‎absolutely necessary, it makes life significantly better for one of the bolts you need to remove ‎from the valve cover. ‎
• Remove the 9 bolts & black washers that hold the valve cover on. They're all the same length. Note that some will be easily accessed from the fender well opening. I did not have any splash guards on mine, so this made things easier. Note that if you do have the original splash guards, you'll likely tear them up trying to remove them, as I did when I installed my aftermarket upper control arms some months ago.
• Remove the valve cover ‎
• ‎‎


Step 2 - Cleaning & preparation

This is pretty straight forward but by far the most time consuming part of the exercise. I found that my ‎original gasket was not near as cooked as I expected. It was still in one piece and somewhat pliable. Oh ‎well. There are no secrets here. Just clean the surfaces of oil and dirt in preparation of the new gasket, ‎both on the mating surface of the head as well as the valve cover that has the valley in which the gasket ‎sits. Use the razor blade to remove the old RTV. You'll find it at the corners where the cam gears go ‎‎‎
The other area I used the razor blade on was on the opposite end (end near the firewall) where the ‎assemblers use RTV to seal the inserts on the back side of the head. This was sticking up into the area ‎where the gasket will lay, so I leveled this out with the razor. ‎

Step 3 - Installation

Apply the new gasket into the groove of the valve cover. Put a dab of your RTV on each side where the ‎casting goes up to allow for the cam gear, as outlined by the FSM. Put the cover back on the engine. The ‎rest of it is reverse of installation. The bolts on the cylinder head are to be torque to 53 in-lb in multiple ‎passes. ‎

If you can change your own brakes, you can do this. It's pretty straight forward stuff. Just keep everything ‎clean and take your time. ‎

Was your truck leaking oil from the valve cover? It doesn't seem like that is a common problem for the 4.7

I found it to be uncommon as well, thus the writeup. Yes it appeared to be coming from the valve cover.

I have a leaking valve cover gasket as well on my 06 V8. How many miles did your 4runner have on it when it failed? Is there something in particular that causes these gaskets to fail?

Good post. I may need to do this at some point. When I changed spark plugs a few of them had some black gunk on them, I assume from the valve cover gasket leaking around the spark plug holes. Nothing visible from the outside, though.

The spark plug tubes actually have a seal in the valve cover. If you look at the picture of the inside of the cover you can see the seals. You have to bend the tabs on the inside steel piece to remove the seals.

Mine is an 03. It probably had around 145k miles on it when the gasket needed to be changed. I use it well beyond just a daily, although it does that plenty as well. I use it off-road, I tow with it, etc. I was a little surprised the valve cover was leaking, but nothing seemed out of the ordinary otherwise, and I haven't had any leaks since changing it.

Mine has exactly 145k on it too and I just noticed leak. I do tow with it. Hopefully i won't have issues after its replaced.

Instead of a razor that could scratch up the aluminum use a piece of copper tube that is smashed on one end and sharpened with a file. It will scrape away crud without scratching up your mating surfaces. It can certainly be done with a razor but you need to be careful.

i have leaky valve covers so i went in and tightened the bolts. many were loose. one, which had the most oil over it, was so loose that the bolt wiggled. i cleaned up the bolts/oil and i will observe over time to see if it is still leaking.

I noticed mine was "weeping" oil from the driver side valve cover last night. I plan on tightening the bolts, cleaning off the oil/grime, and monitoring as well. Did you continue to have a leak after tightening the bolts?

My 2004 V8 w/110k miles appears to be "weeping" in the same area and my neighbor advised I try tightening these bolts first.

How did this work for you? Any further leak issues there? 53 inch lbs? Is there a ft lbs spec? EDIT: It appears to be 4.41 ft lbs. Man am I glad I double-checked that spec as I initially read it as ft lbs and not inch lbs....would've been a complete cluster!!

Update: I checked the valve cover bolts and they were ridiculously loose! I tightened them using a digital torque wrench on most, and by hand for one or two hard-to-reach ones. 10MM sockets for the valve cover bolts, and I think a 12mm socket to remove the air box for better access. I set the digital torque wrench to its lowest setting of 61 inch lbs and watched the reading climb as I tightened...stopping when the reading would say 53/54. I'll clean engine and monitor more closely to see if/when leaks resume. Sorry for thread jack!

Any leaks still?

No leaking noticed on my 2004 but I've only put on a couple thousand miles since last post.

I bought yet another 4th gen V8 last week. 2003 with 117k miles. Same valve cover leaking situation so I tightened those boots too. My mechanic voiced his opinion against my doing that...said the gasket material was likely all dried out. His charge to remove the covers, clean, reseal with new gasket stuff, including I guess doing something at each induction coil, $750-ish. That's doing it all "Toyota" as he's a Toyota master mechanic. If the problem becomes recurring I'll probably look deeper in to doing something like that.

Apologies for the thread hijack, as I'm still not allowed to create new threads.

While replacing my valve cover gaskets (2003 V8 2UZ-FE), I found sand/dust/mud inside the valve compartment. I'm guessing the gasket must have been too worn out while I was driving in high-dust roads and the engine vacuum sucked it in.

Question: What to do? Some ideas I have:

• It's the kiss of death, sell it
• Change the oil frequently for the next year or so
• That sand needs to come out, camshafts need to be removed and cleaned

The other side is clean.

Here are a couple of pictures.

Attached Images