Okay so I've 75% solved this problem.. I flushed the heater core again, using hot water and a drill pump, in both directions (put about 5 gallons through). I blew it out with 30 psi compressed air between direction changes... Filled it with CLR and let it sit about 2h. Then i set up a recirculation system to flush 50% CLR in both directions.. Then i flushed with water again, both directions, then filled with distilled and blew that out with compressed air.. Filled with coolant, and now I'm sitting here bleeding the system using a spill free funnel.
Passenger side heat is at about 75% on the right-most vent. The center-right and rear vents are perfect.
The wife is pleased
This'll get us through winter, maybe next summer I'll repeat it again w/ a longer soak..