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Old 07-26-2018, 08:22 PM #1
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Cargo Drawer Build

I've gotten some questions abut this, and I wanted to document the process, although I don't have pictures of most steps.
Started off with a base. Lots of cardboard templates. I used 3/4" ply.


Half of the area is for bike storage or other things such as a cooler.


This is what I got from version one. It was a basic drawer that worked. Nothing special. The drawer housing is good, but the drawer itself was a bit flimsy.


After using the version one setup for a while, I saw some places for improvement, especially after I saw my buddies setup with a pullout stove. So, back the the drawing board. I liked the base plate, and the cubby size, so it was just a matter of remaking the drawer. I also wanted a way to hold the stove.


Here you can see the new drawer. Pretty basic. I used 3/4" ply for the bottom, front, and back. The sides are 1/2" ply, with an additional piece of 1/4" ply laminated to the top half. The reason for this is to create enough room on the sides towards the bottom for the stove platform.


I got heavy duty slides that lock in both open and closed position. This is another thing I learned from version one when I parked on a hill. You can also see the stove platform sides, and why I needed the extra clearance.



Stove platform



Rivets to attach the slides to the platform



All mounted up



Mocking up the storage inside the drawer



And a top lid that acts as a counter-space for dinner prep



And lastly a couple spring loaded pins that lock the platform open and closed



And the finished product!



Very happy with the final product!
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Old 07-26-2018, 08:58 PM #2
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That looks awesome! Well done.
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Old 07-26-2018, 09:25 PM #3
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This setup looks familiar... are you friends with my buddy David Wang? Looks nice regardless and that is a nice looking workshop to be able to do fab work out of
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Old 07-26-2018, 09:44 PM #4
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I like this. A lot. Nice work.
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Old 07-26-2018, 09:51 PM #5
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**** that is nice. Ada boys and way to goes.

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Old 07-27-2018, 09:45 AM #6
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Wow!! A+ for craftsmanship! Look Solid and Sick!! The functionality and purpose is phenomenal. you're definitely and artist!
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Old 07-27-2018, 10:55 AM #7
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DUDE. This is exactly what I need. I already built a base plate so this would be easy to add. Do you have the drawer dimensions anywhere? I have an ARB where your bike goes and I've been wanting to add a simple drawer on the passenger side that I can store my tools in and cook on. Great work!
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Old 07-27-2018, 11:03 AM #8
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Quote:
Originally Posted by Tkblazer View Post
This setup looks familiar... are you friends with my buddy David Wang? Looks nice regardless and that is a nice looking workshop to be able to do fab work out of
Thanks! Yeah, I'm lucky enough to have access to my works shop every once and a while. Yup, David is a good buddy of mine, and we have very similar setups.

Quote:
Originally Posted by cspicer View Post
DUDE. This is exactly what I need. I already built a base plate so this would be easy to add. Do you have the drawer dimensions anywhere? I have an ARB where your bike goes and I've been wanting to add a simple drawer on the passenger side that I can store my tools in and cook on. Great work!
Thanks! I don't have exact dimensions in front of me, but it's basically half and half for drawer to cargo space. I used 32" slides for both the drawer and stove platform.
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Old 07-27-2018, 11:33 AM #9
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Quote:
Originally Posted by cbelisle View Post
Thanks! Yeah, I'm lucky enough to have access to my works shop every once and a while. Yup, David is a good buddy of mine, and we have very similar setups.



Thanks! I don't have exact dimensions in front of me, but it's basically half and half for drawer to cargo space. I used 32" slides for both the drawer and stove platform.
Couple of questions (Apologies. This is more or less exactly how I'm trying to build out my cargo area):

1) I think I did some measurements before and got 24"W x 40"L. That sound close to about right? Did you use Birch ply?

2) Where did you nab the slides from?

3) What are you using to secure it down? Can't see any tie downs

4) Any other pics of the sleeping platform?
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Old 07-27-2018, 11:53 AM #10
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Quote:
Originally Posted by cspicer View Post
Couple of questions (Apologies. This is more or less exactly how I'm trying to build out my cargo area):

1) I think I did some measurements before and got 24"W x 40"L. That sound close to about right? Did you use Birch ply?

2) Where did you nab the slides from?

3) What are you using to secure it down? Can't see any tie downs

4) Any other pics of the sleeping platform?
1. Yeah, that sounds about right, and yes, I think it was birch.
2. I used these
3. There are 4 tie-down points in the factory cargo area w/ d-rings. I pulled those out and got longer bolts.
4. Here is the sleeping platform. It's a removable leaf that extends forward. in the front, it's supported by 1.5" dowels that go down to the floor.



The leaf has a lip that slides in and rests on top of the red piece of wood, and then is held secure by turnbuckles - so when tightened, it gets pulled into the back of the drawer box, making it very secure. I also have a platform that extends over to the other side so my wife and I can both sleep in there, but lately we've just been using a tent if it's the two of us so we have more space.

hope this helps
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Old 07-27-2018, 12:06 PM #11
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Sorry, should have been more clear. How are you securing the drawer to the plate? It looks like it is just resting in there. I did the same with my cargo plate and extended the bolts in all 4 corners. This was a mockup at the time, but fridge lives on driver side now.




Last edited by cspicer; 07-27-2018 at 12:09 PM.
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Old 07-27-2018, 12:15 PM #12
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Quote:
Originally Posted by cspicer View Post
Sorry, should have been more clear. How are you securing the drawer to the plate? It looks like it is just resting in there. I did the same with my cargo plate and extended the bolts in all 4 corners. This was a mockup at the time, but fridge lives on driver side now.
Oh, it's just glued and screwed from the bottom. Makes it real fun trying to get out... but it fits, kind of.
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Old 07-27-2018, 01:01 PM #13
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Oh, it's just glued and screwed from the bottom. Makes it real fun trying to get out... but it fits, kind of.
Gotcha! Thanks for the tips my man! Following you on the IG's now. Love your editing style.
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Old 12-09-2020, 12:38 AM #14
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What a simple awesome drawer build, thanks
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Old 12-09-2020, 01:54 AM #15
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Awesome drawer build -- looks super professional
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