First post - really amazing website by the way.
Googled "2004 Toyota forerunner running rough" and drilled down to this post.
I believe I have a blown HG. I have 230K miles, bought it with 7 miles on it September 2004.
Some months ago the CEL light and traction (VSC?) lights came on. Manual says it is most likely caused by PCV issues due to the gas cap not sealing tight. My gas cap may be faulty by the way. The light would come and go, and finally came on permanently.
Local Goodyear folks were able to clear the codes during oil change and I moved on.
At some point I got rough idle at start, after a warm up it would stop.
At some point I noticed overheating, discovered that the vehicle had lost coolant. I replenished and didn't really think to ask why I had lost coolant. Hence the screen name.
Anyway, I discovered that I required regular refills to the radiator to maintain engine temp in normal range. I further discovered I was leaking water - I could see it dripping from the engine onto the ground, near the inside of the passenger front tire. My neighbor says "looks like your water pump is leaking". Makes sense to me, right? I decide to keep filling the radiator at regular intervals as a temporary solution.
Just recently the car would stutter when accelerating while in gear. It didn't replicate while in Park or Neutral. This didn't replicate during very slow acceleration, as long as RPM's we less than 2K.
Just two days ago it was running very rough at start and almost had a constant stutter.
After reading this entire thread, with my very limited knowledge of combustion mechanics, I believe that I do not have a water pump leak, I believe that the water leak is from a blown HG and the water is forced out there. I partly say this as I purchased some white label Blue Devil (after reading this post) and followed the instructions this morning. After cool down, I started it up while I had some initial stuttering, it appears to have stopped temporarily.
It is too much of a coincidence that the issue abated after using the HG sealant correct?
I think there are other issues as well. I am embarrassed to say I don't know if I ever changed the spark plugs.
Other basic maintenance issues sucha s oil change and air filter change, brakes I've done.
Any comments, advice, criticism? What should I do next? What other maintenance steps might I take, other than the obvious HG repair, that I see will start at $2.5K?
Great site guys, by the way. I wish I had this kind of mechanical initiative.