SO,
Long story short, had a shoot with GoPro happening with the rooftop tent... on... Problem was, I was not into having the stock racks holding the weight, and had a weekend to get this F*CKER on. It was a ton of work, and a bit of a doghouse with the ol' ball and chain.
So it begins - more fab for ya 🤘🏽
Realized that once I pulled the stock racks off, there were no rails! This was a problem, so we grabbed some 1/4 inch strap that fit perfectly. All scrap steel by the way. Stoked.
Measured to where I wanted them to land.. this was longer than we expected, so yes, we welded studs to the roof..
Needed to cut the original studs down, since this is much more low profile than OEM.
Bolted in and fit PERFECT. We left the weather stripping in as a cushion.
Needed to fill in the space from the bottom of the stock rail holster to the new rail. Made a (should I say quick?.. it wasn't.) set of spacers out of 1" steel plate. These needed to be drilled and ground down. Tacked em to a plate, and started grinding.
So we didn't shoot a ton of pics of the entire build (it was an all nighter and we were over it) but you can see here the standoffs - these were mitered at a 45 for a stylish look. And in between these pics, the crossbars were added - 1.5"x1.5" tube steel. We cut through the standoffs and plated the ends, welded up and ground em down- they look like one piece of steel.
Next was the roof tack.. Man - welding/grinding on a 16 body is scary as hell.
but needed to happen for future plans.
At this point its 7:30 AM and we were FRIED. We tacked to whole frame together on the car, (also scary as hell) took it down and threw a coat of paint on. (its Sunday by the way, and I needed to be in Santa Cruz on Monday ready to shoot.) I hit the hay until 11 AM and got up to throw it on the rig. I was not stoked. BUT we lifted it on with our "lift" and the thing literally bolted on with absolutely no issues - not even a push or pull. it was nuts.
everything worked out! Still catching up on sleep though.
I'll post some of the actual rack as soon as I can!
Next is front bumper. All fabbed, no cookie cutter