04-19-2019, 09:43 AM
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#107
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Quote:
Originally Posted by Volke
The C2C length is the distance between the axle and the bump stops at full droop, no? The value will vary from setup to setup of course.
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I meant the length of the panhard bar from center to center of the eyelets - If I have that dimension I can do a quick sketch and measure the sid-to-side travel at different heights.
I have a 4th gen at the shop right now, I'll measure the bar today.
Quote:
Originally Posted by Volke
If your suspension at ride height has more available up travel than down travel, you would actually want the panhard bar axle end to sit a bit lower to minimize the total side to side travel.
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Well, you want the bar level to minimize that travel; but if you lower the bar you lower the roll center, which negatively impacts handling. Higher roll center is also an objective of the PCK.
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04-19-2019, 09:45 AM
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#108
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Quote:
Originally Posted by JSparky
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I'll be reading your thread to find out more about that rear swaybar - I'm looking at adding and antirock to the rear of the third gen also!
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04-19-2019, 10:31 AM
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#109
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Quote:
Originally Posted by eimkeith
Well, you want the bar level to minimize that travel; but if you lower the bar you lower the roll center, which negatively impacts handling. Higher roll center is also an objective of the PCK.
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Is the bar level at ride height from the factory? I was under the impression it was at a small angle like in the picture JSparky shared above.
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04-19-2019, 11:48 AM
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#110
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Quote:
Originally Posted by Volke
Is the bar level at ride height from the factory? I was under the impression it was at a small angle like in the picture JSparky shared above.
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The way the stock springs sag? Who could know? LOL.
That slight angle is just fine, level is fine, a slight angle the other way isn't a great idea as it would get worse on acceleration & bumps.
I got some measurements, btw - I'm going to sketch them out in a minute.
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04-19-2019, 11:59 AM
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#111
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Quote:
Originally Posted by Volke
If your suspension at ride height has more available up travel than down travel, you would actually want the panhard bar axle end to sit a bit lower to minimize the total side to side travel.
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I just re-read this and understood it correctly. You're absolutely right - knowing your range of travel vs. ride height is very useful. Great point. Thanks!
BTW, it looks like the stock bar length is 1015mm. On the 4th gen I just measured, there's a delta of 101mm between the axle and frame mounts at rest. I'm going to assume that particular truck can manage 4 inches of travel in either direction (I didn't think to measure that, but I'm all about it after thinking about the point you made above) simply for comparison purposes.
Assuming that scenario, a level panhard bar will move the axle side-to-side 5mm through that range of travel. This particular truck, as it is (angled factory bar) would see a side-to-side shift of 20mm through that range. If an aftermarket bar were used on this truck to recenter the axle (it would be 1020.1mm total length), then the axle would see side-to-side movement of 20.2mm.
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Last edited by eimkeith; 04-19-2019 at 12:12 PM.
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04-19-2019, 01:29 PM
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#112
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04-19-2019, 01:51 PM
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#113
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Quote:
Originally Posted by eimkeith
I just re-read this and understood it correctly. You're absolutely right - knowing your range of travel vs. ride height is very useful. Great point. Thanks!
BTW, it looks like the stock bar length is 1015mm. On the 4th gen I just measured, there's a delta of 101mm between the axle and frame mounts at rest. I'm going to assume that particular truck can manage 4 inches of travel in either direction (I didn't think to measure that, but I'm all about it after thinking about the point you made above) simply for comparison purposes.
Assuming that scenario, a level panhard bar will move the axle side-to-side 5mm through that range of travel. This particular truck, as it is (angled factory bar) would see a side-to-side shift of 20mm through that range. If an aftermarket bar were used on this truck to recenter the axle (it would be 1020.1mm total length), then the axle would see side-to-side movement of 20.2mm.
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Thanks for the measurements!
I think you may have a rounding error somewhere. The side to side travel should decrease if the panhard bar length increases.
I sketched it out in Creo using a 101 mm vertical distance between the frame pivot and axle pivot(comes out to 5.7 degree angle down at ride height), and 4" of travel in each direction from ride height. I got 20.4 mm side to side with 1015 mm length and 20.3 mm at 1020.1 mm bar length.
What I find odd is the bar only reaches parallel to the axle at full up travel(assuming your 4" guess is accurate), so something is off about the set up. Is it lifted without your PCK correction?
Maybe the 4" travel assumptions are bad? It would help to have actual cord measurements(bump stop to axle) at ride height and at full droop.
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04-19-2019, 02:13 PM
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#114
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Quote:
Originally Posted by Volke
Thanks for the measurements!
I think you may have a rounding error somewhere. The side to side travel should decrease if the panhard bar length increases.
I sketched it out in Creo using a 101 mm vertical distance between the frame pivot and axle pivot(comes out to 5.7 degree angle down at ride height), and 4" of travel in each direction from ride height. I got 20.4 mm side to side with 1015 mm length and 20.3 mm at 1020.1 mm bar length.
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I double checked, and it was a typo - the 1015 bar angled I actually got 20.289 (20.3) and at 1020 it was 20.189 (20.2) Editing my post got me.
Quote:
Originally Posted by Volke
What I find odd is the bar only reaches parallel to the axle at full up travel(assuming your 4" guess is accurate), so something is off about the set up. Is it lifted without your PCK correction?
Maybe the 4" travel assumptions are bad? It would help to have actual cord measurements(bump stop to axle) at ride height and at full droop.
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The sample truck IS lifted W/O panhard correction (yet) - and the 4" up/4"down travel was just a random scenario for comparison purposes. As you noted, knowing more accurate up/down distances would be helpful to get an accurate representation of what happens on a specific truck.
That said, the sample numbers illustrate why these trucks need panhard correction when lifted, and why adjustable bars aren't a great solution..
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04-19-2019, 02:58 PM
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#115
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Quote:
Originally Posted by eimkeith
I double checked, and it was a typo - the 1015 bar angled I actually got 20.289 (20.3) and at 1020 it was 20.189 (20.2) Editing my post got me.
The sample truck IS lifted W/O panhard correction (yet) - and the 4" up/4"down travel was just a random scenario for comparison purposes. As you noted, knowing more accurate up/down distances would be helpful to get an accurate representation of what happens on a specific truck.
That said, the sample numbers illustrate why these trucks need panhard correction when lifted, and why adjustable bars aren't a great solution..
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That truck is actually right at the borderline.
The maximum recommend rake is 10% of the bar length, so 101 mm distance is actually still acceptable for a 1015 mm bar.
Also, after giving it more thought and doing some more reading on panhard tuning, I'm pretty certain you wouldn't want the bar level at unloaded ride height. Loading the rear would put the frame mount below the axle mount and you'd get a lot of body roll and the body roll would partially unload the rear axle for a moment when you turn. In fact, you probably want to avoid the frame mount dropping below the axle mount during normal operation on the road, but it should be okay if it dips a little below on bottom out events since those usually happen at speed in a straight line. A little downward rake is good for heavy cars to reduce body roll anyway. Handling is more important than keeping side to side travel to the absolute minimum.
Also, having more rake(up to the 10% max) actually helps reduce body roll, so people may like it, but it could have some adverse handling impact, so returning it back to the OE rake with an axle side correction kit is probably a good idea. Might not be the greatest idea to move up to the 3.5" correction hole if you only have 2.5" lift or less just to chase a level bar though.
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04-19-2019, 04:39 PM
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#116
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Quote:
Originally Posted by Volke
That truck is actually right at the borderline.
The maximum recommend rake is 10% of the bar length, so 101 mm distance is actually still acceptable for a 1015 mm bar.
Also, after giving it more thought and doing some more reading on panhard tuning, I'm pretty certain you wouldn't want the bar level at unloaded ride height. Loading the rear would put the frame mount below the axle mount and you'd get a lot of body roll and the body roll would partially unload the rear axle for a moment when you turn. In fact, you probably want to avoid the frame mount dropping below the axle mount during normal operation on the road, but it should be okay if it dips a little below on bottom out events since those usually happen at speed in a straight line. A little downward rake is good for heavy cars to reduce body roll anyway. Handling is more important than keeping side to side travel to the absolute minimum.
Also, having more rake(up to the 10% max) actually helps reduce body roll, so people may like it, but it could have some adverse handling impact, so returning it back to the OE rake with an axle side correction kit is probably a good idea. Might not be the greatest idea to move up to the 3.5" correction hole if you only have 2.5" lift or less just to chase a level bar though.
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yeah, you definitely want to tune your suspension with your load setup. And what's even better is that I don't make these irreversible (although I try to make them scalable); you can even go back to the stock hole if you ever need to.
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Last edited by eimkeith; 04-19-2019 at 04:43 PM.
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06-18-2019, 07:05 PM
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#117
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This thread has been an interesting read. I feel a bit more educated now. I have been doing small projects to improve post lift handling and decided to order a PCK for my 5th gen-3” lifted. Im hoping that i will experience less of the tail end of the truck wagging when im offroading on rocky trails as a more parallel angle of the bar should provide strength to combat that. Nice product!
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06-26-2019, 08:33 AM
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#118
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I installed my PCK bracket yesterday. There was no fitting adjustment required. We just cleaned the paint off the oem bracket at the joint and welded it up.
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06-26-2019, 06:20 PM
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#119
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Looks great!
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06-26-2019, 08:16 PM
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#120
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Just ordered. Thank you
@ eimkeith
for doing all this work for the community!
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