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Old 02-12-2022, 04:31 PM #1
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HELP: How to remove Idler No. 1 Bolt?

I'm swapping out both the idler no. 2, idler no.1, and serpentine belt. The two idler no. 2 were easy to swap out but the bolt for idler no. 1 will not budge at all and I am on the verge of stripping the bolt head.

I tried soaking it with PB Blaster, also heated with a torch. It's in an extremely tight place due to the oil filter assembly so a socket wrench will not fit in there. I tried using a 14mm crowfoot wrench which kept slipping off due to stripping, then tried an open end wrench but with the same result.

Any suggestion on how to get it off? Thanks
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HELP: How to remove Idler No. 1 Bolt?-20220212_122129-jpg  HELP: How to remove Idler No. 1 Bolt?-20220212_122206-jpg 
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Old 02-12-2022, 04:54 PM #2
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Do not use box wrench or crowfoot. 6 point wrench is the only way to go. Keep in mind that both idler pulleys have standard tread but tension pulley is left tread.
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Old 02-12-2022, 05:31 PM #3
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use a 6 point socket or a 6pt wrench ....you did the 12 point socket ? probably a china tool ..

now if you can not remove it with the 6pt tool then use a turbo torch heat the bolt with a good sized flame to just flame it to the bolt ..then put the wrench in a ice bucket ...the bolt is hot then the wrench cold will shrink the bolt threads or Toyota used a thread loctite ..
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Old 02-12-2022, 05:44 PM #4
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Quote:
Originally Posted by catrains View Post
use a 6 point socket or a 6pt wrench ....you did the 12 point socket ? probably a china tool ..

now if you can not remove it with the 6pt tool then use a turbo torch heat the bolt with a good sized flame to just flame it to the bolt ..then put the wrench in a ice bucket ...the bolt is hot then the wrench cold will shrink the bolt threads or Toyota used a thread loctite ..
You could always use dry ice too...available qt most grocery stores. Heat the area around the bolt and hold a piece of dry ice against the bolt head for minute. It should shrink the bolt faster than surrounding metal due to less thermal mass.

Also make sure the socket is a quality brand as tolerances can be off....you may even consider a flank drive socket from snap-on if you are really concerned. Lastly, some sockets the first couple mm of the inner area is slightly beveled (like a magazine well on a pistol) to make it easier to place on bolt. You could grind off the first mm or so of the socket to insure 100 percent use of the bolt head flats.
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Old 02-12-2022, 08:44 PM #5
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Okay, so I gave up before I really round off the bolt. Yes, I was using a Craftsman 14mm combo wrench (12-point), bad choice. This is the most stubborn bolt I've dealt with on my '14 t4r, surprisingly.

I went and ordered a 14mm 6-point long wrench. When it arrives I'll torch the bolt again try it with wrench.
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Old 02-12-2022, 11:16 PM #6
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Do you really need to replace it? If so, pull the oil cooler out, just make sure to have a new gasket for the oil cooler.
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Old 02-12-2022, 11:43 PM #7
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Do you really need to replace it? If so, pull the oil cooler out, just make sure to have a new gasket for the oil cooler.
I got an Toyota OEM idler kit for a great price last black Friday. I'm at 125k and thought og refreshing some of the original parts. The idler no. 1 actually spins smoothly but if since I'm in there I might as replace it.
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Old 02-13-2022, 01:02 AM #8
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I got an Toyota OEM idler kit for a great price last black Friday. I'm at 125k and thought og refreshing some of the original parts. The idler no. 1 actually spins smoothly but if since I'm in there I might as replace it.
125 isn't much, I would leave it. I recently replaced my idlers at 300k and it was done as PM, they were all fine, I was just doing some other work in the area and figured I might as well.
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Old 02-13-2022, 10:37 AM #9
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Toyota makes an idler kit? Got a part number?
Good suggestion on grinding down the socket face, this is good for stubborn diff drain bolts too.
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Old 02-13-2022, 12:41 PM #10
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Quote:
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Toyota makes an idler kit? Got a part number?
Good suggestion on grinding down the socket face, this is good for stubborn diff drain bolts too.
It was a deal package from Toyota of Kirkland which included the idler 2 pulleys, idler 1, and belt.
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Old 02-13-2022, 01:26 PM #11
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Quote:
Originally Posted by Seattle206 View Post
Okay, so I gave up before I really round off the bolt. Yes, I was using a Craftsman 14mm combo wrench (12-point), bad choice. This is the most stubborn bolt I've dealt with on my '14 t4r, surprisingly.

I went and ordered a 14mm 6-point long wrench. When it arrives I'll torch the bolt again try it with wrench.
You might also try an impact ratchet...not a regular electric or cordless ratchet....but the internal hammering of a true impact wrench, ratchet could do the trick....but they are relatively expensive....but a good excuse to buy one!
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Old 02-13-2022, 02:17 PM #12
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You might also try an impact ratchet...not a regular electric or cordless ratchet....but the internal hammering of a true impact wrench, ratchet could do the trick....but they are relatively expensive....but a good excuse to buy one!
It would be hard to get that impact ratchet in there because the area is so tight unless I remove the oil cooler which then frees up a lot of real estate.
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Old 02-13-2022, 02:56 PM #13
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Low profile impact socket will fit in there


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