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Old 10-11-2010, 04:03 PM #1
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Headlight assembly removal

Has anyone removed a headlight assembly yet?

If so, how big a deal is this?

I've got the top shroud off, and the shroud strip over the fender off, but can't see what's underneath the light.

I'm giving serious thought to having my lights modded to HID projectors (I will start another thread about this, but first-things-first).

Last edited by philsey; 10-11-2010 at 04:15 PM.
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Old 10-11-2010, 04:40 PM #2
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Try here.

Just scroll down to post#21 and follow the link.

Look in the Repair manual, it has a section for headlamp removal. Looks pretty straight forward.
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Old 10-11-2010, 04:42 PM #3
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Quote:
Originally Posted by philsey View Post
Has anyone removed a headlight assembly yet?

If so, how big a deal is this?

I've got the top shroud off, and the shroud strip over the fender off, but can't see what's underneath the light.

I'm giving serious thought to having my lights modded to HID projectors (I will start another thread about this, but first-things-first).
Unfortunately ,you have to take the front bumper cover off first to remove the front headlight assembly off.
First ,unplug the elec. connector.Then there are 3 bolts and it slides into an alignment bracket off the subframe on the bottom.

The 3 bolts as pictured on the drivers side.
Attached Images
Headlight assembly removal-picture-033-jpg  Headlight assembly removal-picture-032-jpg  Headlight assembly removal-picture-031-jpg 
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Old 10-11-2010, 04:44 PM #4
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Ahhhhh, the Manual!

Thanks for the link. (And thanks for no )
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Old 10-11-2010, 04:48 PM #5
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Tks Harper!

Just how many TB of pics do you have anyway?
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Old 10-11-2010, 09:54 PM #6
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Quote:
Originally Posted by philsey View Post
Ahhhhh, the Manual!

Thanks for the link. (And thanks for no )




Quote:
Originally Posted by philsey View Post
Tks Harper!

Just how many TB of pics do you have anyway?

I wish I would document my projects as well as harper7 does. I might start and end with a lot of pics but I forget during the project sometimes.
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Old 10-11-2010, 10:06 PM #7
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i still have brand new TE headlights that are up for grabs and acura TSX projectors if anyone interested.
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Old 10-11-2010, 11:32 PM #8
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Crap! I hate to post this but I cannot figure out how to get the Repair Manual downloaded. Would someone please post a step-by-step for a knucklehead.

TIA.
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Old 10-12-2010, 09:08 AM #9
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Quote:
Originally Posted by philsey View Post
Crap! I hate to post this but I cannot figure out how to get the Repair Manual downloaded. Would someone please post a step-by-step for a knucklehead.

TIA.
click the link in my sig and follow the instructions there. If you still have trouble just ask for help in my thread.
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Old 10-12-2010, 01:38 PM #10
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Thanks nashman, I got it... whatta great tool.
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Old 10-12-2010, 01:44 PM #11
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Old 10-23-2017, 12:48 PM #12
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Hi I'm new to the forum, just wondering if the 4 runner RM is still available. trying to replace left headlight assembly 2012 SR5.
thanks!
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Old 10-20-2019, 04:30 PM #13
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Talking Replacing 4th Gen Headlight Assembly

So, I've been researching online for a good replacement for my headlight assemblies on my 05. There is a ton of back and forth in regard to getting a true Toyota assembly or going after market. Can anyone direct more specifically to why I would go one way or the other? I know Toyota charges around $200 per assembly and I can get after market for around $60-100. Any advice would be greatly appreciated. I've tried the restoration, but only lasts 6 months or so. I now have cracks forming on the current assemblies. Looking to do the work myself as well. Thanks in advance!
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Old 02-06-2020, 02:13 PM #14
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headlight assembly replacement

I had to remove the front bumper in order to get to all of the mounting bolts.
I found a great video on YouTube and it was simpler than I thought.

This sounds complicated, but actually the whole process of replacing the headlight assembly, took about an hour.
Given that it was my first time, I know I could do it quicker in the future.
I replaced my assembly because condensation was getting into it.
Now I need to properly aim it since I am using HID bulbs.




Quote:
Originally Posted by philsey View Post
Has anyone removed a headlight assembly yet?

If so, how big a deal is this?

I've got the top shroud off, and the shroud strip over the fender off, but can't see what's underneath the light.

I'm giving serious thought to having my lights modded to HID projectors (I will start another thread about this, but first-things-first).
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