Updated April 22, 2014...
A user pointed out I'd referenced PDF plans but not uploaded them. They're now included.
And I've edited the OP to include the Lowe's receipt with PNs.
HTH,
Jon
The removable top on the 1st Gen 4Runner is one of the primary reasons I wanted the truck. I quickly realized after buying mine that ease of removal and re-installation would be key to maximizing my enjoyment of the 4Runner.
Initially I used ropes using ratcheting pulleys, but that involved many adjustments to each corner as I raised or lowered the top. It was a workable solution for the time being, but not the desired end state.
The attached drawing (PDF) gives a rough illustration of what I wanted to do.
I bought a manual crank winch at Harbor Freight:
1000 Lb. Capacity Hand Winch
I got everything else from Home Depot and/or Lowes:
These are the pulleys I used:
Shop Covert 2" Heavy-Duty Wall/Ceiling Mount Pulley at Lowes.com
I'm not sure if this is the exact shackle I used:
Shop Blue Hawk 5/16" Chain Anchor Shackle at Lowes.com
I used thimbles at each cable end to keep the cable from kinking or folding:
Wire Rope Thimble and Clamps-7310-6 at The Home Depot (I bought similar without the clamps.)
To secure the cable I bought ferrules similar to this:
1/8 in. Aluminum Ferrule and Stop Set-7332-24 at The Home Depot
This is an example of the swaging tool I used to crimp the ferrules:
Amazon.com: Swaging Tool, 18": Home Improvement
Using the 2x4s (and 2x8 and 2x12s) allowed me to firmly mount them to wall studs or ceiling joists and then locate the pulleys on the boards exactly where I wanted them. Some of the photos may show the winch attached to a 2x6. However, the torque on it--and possible not the best mounting to the studs--made it necessary to upgrade to a 2x12 to ensure stability.
I haven't yet resolved attaching the top to the cable ends to my own satisfaction. The tie-down straps are working okay, lending some adjustability to get it level, but I'm not entirely please with the attachment point on the top. When I figure out something better I'll share it.
I can now remove and hang or lower and re-install the top, and install my bikini, in about 20 minutes...
Removal:
Parked in driveway, remove all bolts (I never use them all) with cordless drill.
With straps and cables hanging down, back in between them.
Lift each corner manually and insert a 2x2 spacer between the top and truck.
Left each corner a bit more and attach the end of the tie-down.
Put my camping sleeping foam on top of the top, then crank it up to the ceiling.
Re-installation is pretty much just reversal of removal.