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-   -   Chuckles' 98 Manual SR5 4Runner (https://www.toyota-4runner.org/3rd-gen-t4rs/178792-chuckles-98-manual-sr5-4runner.html)

Chuckles89 10-02-2014 07:40 AM

Chuckles' 98 Manual SR5 4Runner
 
2 Attachment(s)
General information:

1998 Toyota 4Runner SR5 4x4
3.4L 5VZ-FE V6
R150F 5-Speed Manual Transmission
Standard 2 Speed J-Shifter Transfer Case
4.10 Diff Gears
285,550+ Original Miles


Modification/ Repair List from 2013 and up


ENGINE

Original- Not Rebuilt
PCV Valve and Grommet
Silicone Vacuum Hoses
Toyota Oil Filter
Denso Spark Plug Wires
Valve Cover Gaskets
Tube Seals
Half Moons
Camshaft Seals
OEM Battery Tie-down
Battery Area Rust Removal + Paint
Denso Copper Spark Plugs
Throttle Body + Intake Plenum
Castrol GTX 10W-30 Motor Oil
Mitsuboshi Timing Belt
Aisin Water Pump
OEM Oil Cooler Line
Toyota Thermostat
Koyo/ NSK TB Rollers
Radiator Flush
Toyota/ Mitsuboshi Acc. Belts
PCV and Engine Breather Filters
OSC Tacoma #1985 Dual Core Radiator
Motorad Radiator Cap
Gates Radiator Hoses
Denso 80 amp alternator



INTAKE

Deckplate mod
High Engine Bay Snorkel
ISR Mod
MAF Sensor Cleaned


EXHAUST

Dynomax Super Turbo w/ stock 2.25" piping
Past- Thrush Welded, Walker Quietflow, and Straight Piped


DRIVETRAIN

Synthetic Valvoline 75W-90 Transfer Case
Valvoline Conventional 80-W90 in Front Diff, and Rear Diff
Redline MT-90 in Transmission
Transmission and Transfer Case Shifter Boots, Gaskets, and Grease
Rear Driveshaft Grease Zerk replaced
ADD 2 Low Mod- removed
Aisin Manual Locking Hubs
Manual Front Diff. Conversion (ADD Delete)
OEM Used Taco CV Axles
Aussie Locker in rear- removed
Cable Actuated Toyota E-Locker
Transmission/ T-Case Extended Free-Flow Breathers
Free-Flow Rear Diff Breather Extension to tail light
Aisin Clutch master and slave cylinders- 2016
Marlin Crawler clutch- 2016
OEM Toyota Front Wheel Bearings
National front axle seals
Timken rear wheel bearings
Doorman rear ABS rings
OEM Rear axle seals (inner and outer)
Doorman USA Made Lug Studs- rear



BRAKES

All Stock Sized
Red Front Calipers
Red OEM Drums
Toyota Pads- removed
Front Soft Lines- Napa
Driver’s Side Hard Line- Custom
Red parking brake cable
OEM Rotors
Wheeler's Rear SS Line
Wagner shoes
Doorman wheel cylinders
Akebono Pads- best pads I've ever used. I'm sold on them for life!


SUSPENSION

Duralast Front Sway Bar End Links
Toyota ’99 Tall Coils- rear removed
KYB Monomax Struts
KYB Front Spring Isolators
Rear sway bar removed
AirLift 1000 in Rear- removed
Front LBJs- and passenger again in 2016
LBJ Bolts
Tie Rod End Boots- Polyurethane
PolyTuff Rear Suspension Bushings
Prothane Sway Bar Bushings F&R
Energy Poly Steering Bushings
LC Tokico Rear Shocks (free blown ones lol)
Used OME 890 Rear Coils



WHEEL + TIRE

Street Tires: (set of 5)
4Runner 16” Split Spoke Wheels- Painted Black
BF Goodrich All Terrain T/A 235/85/16- lots of chunking
OEM Chrome Lug Nuts

Trail Tires: 235/85R16 Cooper STT Pro on 16" split 3 wheels painted gray



ARMOR

Stock gas tank and t-case Skid Plates haha
Doubled up gas tank skid coming soon
Lotus Rear LCA mount skids- red!
Savage Offroad Front Plates!



EXTERIOR LIGHTING

'99 Headlights- removed
Stock Tail Lights
Switchback LEDs Up Front
Depo Clear Front Turn Signals
LED Marker Lights
LED Flasher
Hi- Mount Stop Light- New Bulb + Cleaned + LED
Morimoto Mini H1 HID Projector Retrofits
LED Fog Lights
LED Brake Lights
LED Turn Signals
LED Reverse lights
LED 18W Pods in front x4
2x 18W Rear LED Pods


ELECTRICAL

OEM Towing Package
Red Horns
3 Gauge Ground Wire
Aftermarket Battery Terminals
OEM Fuse Box Cover
Driver’s Door Sensor Cutoff Switch
Fuel Pump Kill Switch
Seatbelt Sensor Delete
ABS Disable Switch
Airbag Disable Switch
CB Radio
Firestik Antenna
Ford Fiamm Horns- removed
Baofeng HAM Radio
Harbor Freight Air Horns- one of my favorite cheap mods- only $12 and they make me smile :) haha


EXTERIOR STYLING

SR5 Fender Flares- Removed
Rear Spoiler
Roof Rack
“Manual” Badge- removed
OEM Windshield Wiper Arms
Running Boards Removed
2nd Gen 4Runner Rear “4WD” Mud Flaps- removed
Reflectors on Hitch- removed
Plastidip Rear Emblems
Hitch Inversion
Red Tow Hooks
2nd Gen 4X4 Left Tow Hook
Debadged Rear Hatch


INTERIOR STYLING

Oak SR5 Cloth Front Buckets and Rear Bench- 120,000 miles as of April 2016
Driver’s Seat Bolt Repair
Oak Cargo Cover with Headrest Flaps Removed
4th Gen 4Runner Front Floormats
4Runner Embroidered Oak Cargo Mat
Clutch Pedal Helper Spring
8-Ball Shift Knob
Oak Leather Headrests
99+ Center Console with Cup Holders- Custom Rear Heater Cutout
OEM Clutch + Brake Pedal Covers
Seat Bracket Covers Removed
Driver’s Side Grab Handle
Ash Tray
Door Weather-stripping
Large Storage Compartment
Sound Deadening Throughout
Vinyl Floor
Plaid Center Console Lid
OEM Rear Floormats- Carpet


INTERIOR LIGHTING

LEDs
LED Cargo Lights
LED A/C Lights
Sylvania Incandescent Gauges
LED Hatch Lights


INTERIOR ELECTRICAL

Sunroof Switch Replaced
Sunroof Motor Replaced- junkyard used
New Ignition Cylinder
Dual Power Outlets in Front Passenger Area
A/C Switch
Clutch Start Cancel Button
VIP RS3000 Alarm
Remocon Remote
Relocated Antenna
Uniden 520 Pro XL CB- died
AnyTone Smart CB



SOUND SYSTEM

Stock Tweeters
Polk 6.5” with Tweeters Up Front
Kenwood 5.25 with Tweeters in the Back
Kenwood Excelon Single- DIN Head Unit
Stainless Steel Whip Antenna
Sound Ordinance 8" Sub

Been there, done that:

Tennessee:
Prentice Cooper
Bigfork
Coppinger Cove
Pickett State Forest
Hickory Flats
Cedars
Blackburn
CH
Windrock
Standing Stone
Catoosa
Nemo
Skinner Mountain
Alpine Mountain
Big Bottom

Kentucky:
LBL
Turkey Bay

Colorado:
coming soon

Wyoming:
coming soon

Montana:
coming soon

Idaho:
coming soon




Timeline: http://www.toyota-4runner.org/3rd-ge...ml#post1852390


Links throughout build thread. Updated 2-12-2018

AC Delco Rear Sway Bar End Links http://www.toyota-4runner.org/3rd-ge...ml#post1832517

Air Conditioning Idler Pulley Bearing http://www.toyota-4runner.org/3rd-ge...ml#post2870578

AISIN Hub Bolts http://www.toyota-4runner.org/3rd-ge...ml#post2904829

AISIN Hubs http://www.toyota-4runner.org/3rd-ge...ml#post2133362
http://www.toyota-4runner.org/3rd-ge...ml#post2137170
http://www.toyota-4runner.org/3rd-ge...ml#post2209403
http://www.toyota-4runner.org/3rd-ge...ml#post2210237
http://www.toyota-4runner.org/3rd-ge...ml#post2219808
http://www.toyota-4runner.org/3rd-ge...ml#post2223758

Alternator Pule Repair http://www.toyota-4runner.org/3rd-ge...ml#post2832126

Alternator Rebuild http://www.toyota-4runner.org/3rd-ge...ml#post2774786
http://www.toyota-4runner.org/3rd-ge...ml#post2776310
http://www.toyota-4runner.org/3rd-ge...ml#post2782520

Aussie Locker http://www.toyota-4runner.org/3rd-ge...ml#post2261529
http://www.toyota-4runner.org/3rd-ge...ml#post2268128

Awning- http://www.toyota-4runner.org/3rd-ge...ml#post2640403

Big 3 http://www.toyota-4runner.org/3rd-ge...5-4runner.html

BFG KOs and 99 Suspension http://www.toyota-4runner.org/3rd-ge...ml#post1828846

Bumper painting http://www.toyota-4runner.org/3rd-ge...ml#post1963723
http://www.toyota-4runner.org/3rd-ge...ml#post2014953
http://www.toyota-4runner.org/3rd-ge...ml#post2019171
http://www.toyota-4runner.org/3rd-ge...ml#post2041837

Brake Shoes http://www.toyota-4runner.org/3rd-ge...ml#post2870578

Cabin vent filter http://www.toyota-4runner.org/3rd-ge...ml#post2222670

Camping Stove http://www.toyota-4runner.org/3rd-ge...ml#post2562101

Camping window vents http://www.toyota-4runner.org/3rd-ge...ml#post2137170

Cargo boxes http://www.toyota-4runner.org/3rd-ge...ml#post2230243

Cargo storage box enlarged http://www.toyota-4runner.org/3rd-ge...ml#post1884660

CB antenna http://www.toyota-4runner.org/3rd-ge...ml#post2099202

Clutch/ Rear main seal/ flywheel http://www.toyota-4runner.org/3rd-ge...ml#post2366929

Cooper STT Pro- 235/85R16 http://www.toyota-4runner.org/3rd-ge...ml#post2724640

Driveshaft Zerk Replacement http://www.toyota-4runner.org/3rd-ge...ml#post1837196

Dynomax Super Turbo Muffler http://www.toyota-4runner.org/3rd-ge...ml#post2530176
http://www.toyota-4runner.org/3rd-ge...ml#post2530200

E-Locker Axle swap (includes rebuild of axles and brakes) http://www.toyota-4runner.org/3rd-ge...ml#post2473208
http://www.toyota-4runner.org/3rd-ge...eals-home.html
http://www.toyota-4runner.org/3rd-ge...ml#post2507502
http://www.toyota-4runner.org/3rd-ge...ml#post2562879

E-Locker Cable Conversion http://www.toyota-4runner.org/3rd-ge...ml#post2525873

Fender rust fix http://www.toyota-4runner.org/3rd-ge...ml#post2488151

Field Monitor Unit http://www.toyota-4runner.org/3rd-ge...ml#post2526822

Firewall clearencing for tires http://www.toyota-4runner.org/3rd-ge...ml#post2403584
http://www.toyota-4runner.org/3rd-ge...ml#post2448084

Front Bumper- http://www.toyota-4runner.org/3rd-ge...ml#post2660391

Front diff- ADD Delete http://www.toyota-4runner.org/3rd-ge...ml#post2219795

Front mud flaps http://www.toyota-4runner.org/3rd-ge...ml#post1887943
http://www.toyota-4runner.org/3rd-ge...ml#post2052229

Hatch wiring fix
http://www.toyota-4runner.org/3rd-ge...ml#post2569045

HID Morimoto Projector Retrofits http://www.toyota-4runner.org/3rd-ge...ml#post2556359
http://www.toyota-4runner.org/3rd-ge...ml#post2564757
http://www.toyota-4runner.org/3rd-ge...ml#post2569045

Hidden Snorkel http://www.toyota-4runner.org/3rd-ge...ml#post2533897

High clearance front bumper http://www.toyota-4runner.org/3rd-ge...ml#post2086216

High clearance windshield washer fluid tank http://www.toyota-4runner.org/3rd-ge...ml#post2569045

High flow air box http://www.toyota-4runner.org/3rd-ge...ml#post1847337

Hitch flip http://www.toyota-4runner.org/3rd-ge...ml#post1884660

ISR http://www.toyota-4runner.org/3rd-ge...ml#post1874195

K&N Filter http://www.toyota-4runner.org/3rd-ge...ml#post1963723

Land Cruiser rear shocks http://www.toyota-4runner.org/3rd-ge...ml#post2313749

LBJ Replacement http://www.toyota-4runner.org/3rd-ge...ml#post1930489

LED Pods http://www.toyota-4runner.org/3rd-ge...ml#post2099209

LED Revese lights http://www.toyota-4runner.org/3rd-ge...ml#post2137170

Lotus control arm mount skids http://www.toyota-4runner.org/3rd-ge...ml#post2261529

NOCO GB40 http://www.toyota-4runner.org/3rd-ge...ml#post2871441

Oil Cooler Seals http://www.toyota-4runner.org/3rd-ge...ml#post2882284
http://www.toyota-4runner.org/3rd-ge...ml#post2904829

Oil pan gasket http://www.toyota-4runner.org/3rd-ge...ml#post2219795

Off-Road Low Lift Jack http://www.toyota-4runner.org/3rd-ge...ml#post2492269

PCV Filter http://www.toyota-4runner.org/3rd-ge...ml#post1874195
http://www.toyota-4runner.org/3rd-ge...ml#post2551983

PCV Valve + Grommet http://www.toyota-4runner.org/3rd-ge...ml#post2904829

Plastidip Emblems http://www.toyota-4runner.org/3rd-ge...ml#post1884660

Polyurethane rear bushings http://www.toyota-4runner.org/3rd-ge...ml#post2068092
http://www.toyota-4runner.org/3rd-ge...ml#post2079258

Rear Bump Stop Extension http://www.toyota-4runner.org/3rd-ge...ml#post2870566

Rear bumper http://www.toyota-4runner.org/3rd-ge...ml#post2551983

Rear diff breather http://www.toyota-4runner.org/3rd-ge...ml#post2222663

Redline MT-90 http://www.toyota-4runner.org/3rd-ge...ml#post2416590

Rock Lights http://www.toyota-4runner.org/3rd-ge...5-4runner.html

Roof Basket- http://www.toyota-4runner.org/3rd-ge...ml#post2640396

Rubber steering wheel upgrade/ downgrade http://www.toyota-4runner.org/3rd-ge...ml#post2041841

Savage Off-Road Skid Plates http://www.toyota-4runner.org/3rd-ge...ml#post2230243
http://www.toyota-4runner.org/3rd-ge...ml#post2313749
http://www.toyota-4runner.org/3rd-ge...ml#post2526822

Savage Off-Road Sliders http://www.toyota-4runner.org/3rd-ge...ml#post2124092
http://www.toyota-4runner.org/3rd-ge...ml#post2132190

Seat swap http://www.toyota-4runner.org/3rd-ge...ml#post1887943
http://www.toyota-4runner.org/3rd-ge...ml#post1887943

Shift Knob http://www.toyota-4runner.org/3rd-ge...ml#post1874195

Sleeping platform http://www.toyota-4runner.org/3rd-ge...ml#post2702429
http://www.toyota-4runner.org/3rd-ge...ml#post2709352

Sound deadening- peel-n-seal http://www.toyota-4runner.org/3rd-ge...ml#post1923431

Steering Rack Replacement (AAE)- http://www.toyota-4runner.org/3rd-ge...ml#post2640410

Stereo upgrdes http://www.toyota-4runner.org/3rd-ge...ml#post1847337.
Sub- http://www.toyota-4runner.org/3rd-ge...ml#post2099202

Super Swampers http://www.toyota-4runner.org/3rd-ge...ml#post2403584

Switch panel http://www.toyota-4runner.org/3rd-ge...ml#post2219805

Switchback frint turn signals http://www.toyota-4runner.org/3rd-ge...ml#post1944981

Tacoma OSC 1985 Radiator http://www.toyota-4runner.org/3rd-ge...ml#post2551983

Tie Rod End Boots http://www.toyota-4runner.org/3rd-ge...ml#post1930494

Timing belt/ water pump http://www.toyota-4runner.org/3rd-ge...ml#post2219800
http://www.toyota-4runner.org/3rd-ge...ml#post2222675
http://www.toyota-4runner.org/3rd-ge...ml#post2226463

Thrush welded muffler http://www.toyota-4runner.org/3rd-ge...ml#post1887943
http://www.toyota-4runner.org/3rd-ge...ml#post1930856

Tom Wood's Driveshaft http://www.toyota-4runner.org/3rd-ge...ml#post2878776

Transmission cleaning http://www.toyota-4runner.org/3rd-ge...ml#post2366931

Valve Cover Gaskets, PCV Valve, SPark Plugs, Half Moons, Tube Seals, Cam Plugs, etc. http://www.toyota-4runner.org/3rd-ge...ml#post1837196
http://www.toyota-4runner.org/3rd-ge...ml#post1837196
http://www.toyota-4runner.org/3rd-ge...ml#post1847337
http://www.toyota-4runner.org/3rd-ge...ml#post1847337

Vinyl Flooring http://www.toyota-4runner.org/3rd-ge...ml#post1887943
http://www.toyota-4runner.org/3rd-ge...ml#post1927560

Walker Quietflow Exhaust http://www.toyota-4runner.org/3rd-ge...ml#post1837196


Original Post:
After a search of almost two years of searching for a manual Toyota car or truck, I finally got one! It is a 1998 SR5 Manual truck with 240,000 miles. Bought it for $2900 last night and I sure am excited! The possible name is "Diamond in the Rough", but that probably won't stick. It needs a lot of work to make is safe. More details will come soon. I don't have any pictures at the moment except for the dealer ones:

Attachment 132204

Attachment 132205

TNcaveman 10-02-2014 07:58 AM

Diamond in the Rough
 
That's my boy! I called her "a diamond in the rough" last night. Luckily, looks like mostly lots of little parts. Not one dent on the skids, almost no rust (two quarter sized spots where no one sees), and straight. This will be my 3rd 4Runner project. I sure miss "Old Blue" (what the guys at work call my old 4Runner).

Stephen :hug: hug from Chuckles

PS - long time no post

SR5Runner97 10-02-2014 02:10 PM

chuckles, i see you posting all the time in the classics section because of your dads runner. Glad to see you joined the 3rd gens. Goodluck with your runner. What kind of work is needed?

68dave 10-02-2014 06:04 PM

Good find! I wish my runner was a manual.

ChildrenOfBodom 10-02-2014 06:16 PM

Alright!! Can't wait to see the progression!

Chuckles89 10-03-2014 07:29 AM

Thanks guys! The most important work is sway bar end links (I did one last night), shocks and springs, valve cover gaskets, headlights, taillights, and a battery tie down. I have a more complete list and will post it when I get on my desktop computer- I will also post some pics. I also need to degrease the engine, front diff, and transmission to see where oil is leaking from.

TNcaveman 10-03-2014 07:30 AM

Chuckles busted his first knuckle last night. He's now part of the club! :lmao:

And he found out how hard it is to remove a single nut. I have never removed an 18 mm nut on Toyota until last night. I have a socket that size but no wrenches. I guess that will change soon. I'll let junior fill y'all in. But it is amazing what a sway bar end link does.

Stephen. :snacker:

KidVermicious 10-03-2014 08:14 AM

Nice find Chuckles. I see the top doesn't come off, but I guess you can't have everything right?

I can't wait until my boy is old enough that we can start on his first truck.

Chuckles89 10-03-2014 06:21 PM

8 Attachment(s)
I'm still in the process of making a list of things to do, so that will come in a little bit, but here are some pictures:
Attachment 132344

Attachment 132345

Attachment 132346

Bye, bye broken running boards!

Attachment 132348

Attachment 132349

Attachment 132350

Dirty engine runs great, just needs valve cover gaskets to stop the oil leak

Attachment 132351

Bad spot under the battery

Attachment 132352

Chuckles89 10-03-2014 06:26 PM

5 Attachment(s)
Broken driver's seat... the front left bolt was ripped out of the floor, so we drilled through to the bottom and put a regular grade 8 bolt in. It needs replacing badly
Attachment 132353

Needs a center console- I want to find one out of a '99+ to have cup holders
Attachment 132354

Dirty back seats
Attachment 132355

Unused jack
Attachment 132356

Sway bar end links- broken one and a new one from autozone
Attachment 132357

Chuckles89 10-06-2014 02:01 PM

I have a couple of questions:
Will 4 spoke 15" alloys from late 1st gens, 2nd gens, and t100s fit on the 3rd gens? Also, has anyone rigged up some rubber mud flaps that say "4WD" from a 1st Gen 4Runner or a 4wd pickup for the front and rears in place of the SR5 flares and running boards?

ChildrenOfBodom 10-06-2014 02:23 PM

Quote:

Originally Posted by Chuckles89 (Post 1811399)
I have a couple of questions:
Will 4 spoke 15" alloys from late 1st gens, 2nd gens, and t100s fit on the 3rd gens? Also, has anyone rigged up some rubber mud flaps that say "4WD" from a 1st Gen 4Runner or a 4wd pickup for the front and rears in place of the SR5 flares and running boards?

4 spokes will only fit if your truck came with 15" wheels from the factory (the door jamb sticker is a damn liar, check your wheels.)

The 15" models came with smaller front brake calipers. The 16" wheel models (standard only on Limited, both base and SR5 can have 15") came with larger calipers (S13WM casting) that will not suit a 15" rim.

It should be noted that all 3rd gen 4Runners can be upgraded to the Tundra brakes, 231 or 199mm. Of the two 3rd gen 4Runners I have, both have 231mm Tundra brakes (13WL casting). For this you should run at least a 16" rim, although the original 4Runner 6 spokes will not work for this.

Mudflaps can be done, it's all screws after all.

Chuckles89 10-06-2014 02:29 PM

Quote:

Originally Posted by ChildrenOfBodom (Post 1811421)
4 spokes will only fit if your truck came with 15" wheels from the factory (the door jamb sticker is a damn liar, check your wheels.)

The 15" models came with smaller front brake calipers. The V6 model came with larger calipers (S13WM casting) that will not suit a 15" rim.

It should be noted that all 3rd gen 4Runners can be upgraded to the Tundra brakes, 231 or 199mm. Of the two 3rd gen 4Runners I have, both have 231mm Tundra brakes (13WL casting). For this you should run at least a 16" rim, although the original 4Runner 6 spokes will not work for this.

Mudflaps can be done, it's all screws after all.

Thanks for the quick reply! That's a bummer about the wheels though because the tires for 16s are so expensive.

Chuckles89 10-13-2014 10:07 AM

8 Attachment(s)
Been working on it all weekend…

Box of Parts!
Attachment 133341

First was the battery tiedown. When I got it, it had a bungee cord and it broke, so I added some rope. Now it has a real one.
Attachment 133339
Attachment 133340

Pedal Covers
Attachment 133342
Attachment 133343
Attachment 133344

Windshield wipers
Attachment 133345

Sunroof switch worked for sliding forward, back, and tilt up. The tilt down didn't work, so we got one from the junkyard
Attachment 133346

Chuckles89 10-13-2014 10:09 AM

6 Attachment(s)
Also got a fuse box cover that can be read from the junkyard
Attachment 133347

Then the cleaning started:

Before
Attachment 133348

After
Attachment 133349

Before
Attachment 133350

After
Attachment 133351

Cleaned the back seats and the seatbelt
Attachment 133352


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