Code P2443
Since changing the spark plugs last week, we are periodically getting Code P2443 OBD-II: Secondary Air Injection System Switching Valve (AISSV) Stuck Closed. I did have to redo a butt splice to a previous repair to the plug that goes onto the sensor next to the AISSV on the drivers side, but I’ve checked that several time and it is solidly connected as are the other 2 wires to that plug. When I pulled the AISSV to replace the spark plugs, I unplugged the harness and laid it up ontop of the intake.
This code only appears infrequently on start up. Per the description of its function, it pumps external air into the exhaust on cold starts. So I’ve checked wiring. Will check vacuum hose. Not sure how to check the rest. P2443 OBD-II: Secondary Air Injection System Switching Valve Stuck Closed Get diagnosis and repair information for trouble code P2443 OBD II Fault Code OBD II P2443 OBD-II Code Powertrain Control Module (PCM) failure is defined as a Secondary Air Injection System Switching Valve Stuck Closed The Secondary Air Injection System pumps outside fresh air into the Exhaust System during cold engine start up. This additional air helps burn up the highly rich exhaust emissions that are produced when the engine is warming up. The Secondary Air System typically has an Air Pump and some tubes or plumbing to route the air. The system also has a solenoid and Check Valve(s) to control the airflow. When the engine control module (PCM) detects a faulty with the Secondary Air Injection System, it will set code P2443. Common Problems That Trigger the P2443 Code Clogged or disconnected vacuum hose Powertrain Control Module (PCM) failure Secondary air pump control valve failure Secondary air pump failure Wiring issue |
1. Get the official 4Runner repair manual: TOYOTA 2016-2019 4Runner Repair Manual RM27F0U
2. Run the procedure on page 3163 of the repair manual: " Inspect secondary air injection system operation". 3. You will find a diagram of the secondary air injection system on page 3591 of the repair manual. 4. Did you change the secondary air valve as the code indicates? (The repair manual calls it the "Air switching valve for secondary air injection". ) There are several other diagnostic tests in the repair manual that address the secondary air injection system. |
Butt splice on a spark plug wire-did I get this right? I would never do that. I suggest replacing the whole wire with a new one. A spliced wire might be arching due to the high voltage.
|
Quote:
|
Quote:
|
75 F this am in South Salt Lake City and no codes. Next stay is home in Fullerton, CA
|
Quote:
Update: Finally got the repair manual downloaded and opened. |
Quote:
2014 Toyota 4Runner Valve assembly. Vacuum switching, no. 1; vacuum switching, no. 2 - 2586036020 | Tustin Toyota, Tustin CA |
Got the secondary air valve from Toyota. Replacing it takes less than 5 minutes. Had not seen the code for at least 2 days before replacing. No code after starting it. Let it sit for 30 minutes and the code is back.
Toyota Manual is based on having Tech Stream, which I assume is Toyota's computer diagnostic system. Sounds like this will end up being a dealer repair if I can't resolve this. |
Quote:
|
3 Attachment(s)
Alright, long week of work writing up quarterly deliverables on the bank I cover at the Fed Reserve. With the light of day on the weekend, I revisited the Secondary Air Valve. First thing, I pulled it to inspect the male side prongs of the plug on the valve and none were bent. So the electrical checked out fine. Did some other checks on the vacuum hoses and noted a rattle inside the valve, so I disassembled it by removing the 4 torx screws holding it together. When I split it open a piece of spring steel fell out. I think I found the problem. Pics attached. Also pic of butt splice repaired harness for the sensor (not the spark plug) under the Secondary Air Valve. New valve has been ordered at Toyota dealer and will arrive Tuesday. This will take just minutes to install.
|
I think that is a significant find!
|
3 Attachment(s)
Since replacement part is on order, decided to do a little further disassembly of the valve. The two philips head screws sheared off as they were mushroomed on the back side to prevent separation of that plate from the underlying grate. The entire plate/grate simply rests in a rubber gasket and in theory is replaceable. Honestly, probably could salvage this Denso made valve by purchasing a Valve by Dorman at 1/3 the cost and swapping in the plate/grate. I will be hanging onto this Denso made valve for that purpose.
Anyway, got the plate separated from the underlying grate and you can see where the spring steel flap sheared off from. |
Quote:
Could you see the back side of the screws before the heads sheared off or just didn’t notice ? Valve isn’t cheap! |
No could not see the back side of the screws….until the whole thing dumped out of the valve. Doh!
I could grab the back side ends of the screws with vice grips and remove them. But since the whole plate/grate unit just drops out, it would be pretty simple to swap in a new unit. I definitely can find the valve cheaper for like $200 from On-line Toyota OEM Parts suppliers. But it’s my wife’s truck, so repairing sooner is better. I was tired of her coming to grab me to erase the code with the code reader. |
All times are GMT -4. The time now is 04:13 AM. |
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Search Engine Optimisation provided by
DragonByte SEO (Pro) -
vBulletin Mods & Addons Copyright © 2024 DragonByte Technologies Ltd.
User Alert System provided by
Advanced User Tagging (Lite) -
vBulletin Mods & Addons Copyright © 2024 DragonByte Technologies Ltd.
***This site is an unofficial Toyota site, and is not officially endorsed, supported, authorized by or affiliated with Toyota. All company, product, or service names references in this web site are used for identification purposes only and may be trademarks of their respective owners. The Toyota name, marks, designs and logos, as well as Toyota model names, are registered trademarks of Toyota Motor Corporation***Ad Management plugin by RedTyger