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-   4th Gen T4Rs (https://www.toyota-4runner.org/4th-gen-t4rs/)
-   -   between the front bumper and skid plate (https://www.toyota-4runner.org/4th-gen-t4rs/64252-between-front-bumper-skid-plate.html)

TC4Rnr 04-01-2010 09:48 PM

between the front bumper and skid plate
 
I bought the 04 used, and I've been bothered because of it lacks of protection for the radiator, there's nothing between the stock bumper and skid plate.

http://i638.photobucket.com/albums/u...0.jpg~original

http://i638.photobucket.com/albums/u...2.jpg~original

well, today I finally found a good piece of "scrap" aluminum at school, so I got to work on it. some shearing, bending, punching, flaring, and whole lot measuring.

here is the plate before final trimming and fitting.

http://i638.photobucket.com/albums/u...8.jpg~original

http://i638.photobucket.com/albums/u...9.jpg~original

finished:

http://i638.photobucket.com/albums/u...5.jpg~original

http://i638.photobucket.com/albums/u...7.jpg~original

BlackDrake 04-01-2010 09:57 PM

Looks great! Any reason you chose aluminum instead of steel?

TC4Rnr 04-01-2010 10:25 PM

Quote:

Originally Posted by BlackDrake (Post 540287)
Looks great! Any reason you chose aluminum instead of steel?

it's a prototype, aluminum is easier to work on than steel, by a long mile. It's not a perfect fit, for now. next, I'm gonna make a stainless steel one.

M1911 04-01-2010 10:37 PM

What did you use to bend it? A brake?

810moto 04-01-2010 11:10 PM

rear shocks are buggin me
 
sorry wrong thread.

Lexusbstrdchild 04-01-2010 11:26 PM

looks like it belongs there!

Harold1950 04-02-2010 09:40 AM

I like the looks of it, looks really good. What thickness stainless do you think you would use? Do you have a schematic with the measurements? In that location, would it act more like a brush guard to protect the bottom of the radiator from brush or would it actually serve as a skid plate, or both?

ALLEGRO 04-03-2010 11:57 AM

Great fab work. Keep us posted, may want to hook up with you on this one.

TC4Rnr 04-03-2010 12:45 PM

it's not a body armor, mainly it's for on road use, strength of the material isn't important.

2 main purposes of if it

a.) blocking off fast moving rocks, debris. as you can see the small radiator has been hit before.
b.) reduce the salt spalsh during winter times. salt corrosion is one of the annoying things happens when you live in the salt belt. that's why I wanna make one in stailess steel.

the 5 flaired holes make the plate lighter, better air flow than a solid piece. but more importantly more rigid, because now the middle section becomes 3 dimensional.

I want add a stainless mesh/screen inside later on, that's why the holes were flaired outwards.

JAC 04-03-2010 01:19 PM

Thats a Nice JOb!!

810moto 04-03-2010 01:27 PM

Quote:

Originally Posted by TC4Rnr (Post 540310)
it's a prototype, aluminum is easier to work on than steel, by a long mile. It's not a perfect fit, for now. next, I'm gonna make a stainless steel one.

@ TC4......you think you could post up some measurements on that puppy? I commend you on making your own plate and it looking that good. I would love to make something like that. Share the wealth of W"xD"xH"

810moto 04-10-2010 07:48 PM

I measured everything and looks like 35 X 12 will get us right in the ball park and then trimming the edges to fit.

TC4Rnr 04-10-2010 10:39 PM

I'll take it off and make some measurement tomorrow.

you can have one made without using a metal break, instead, just weld 4 tabs. bend the tabs on a bench vise is a very simple thing to do.

<<<< 04-11-2010 01:57 PM

Nice work. Can you post dimentions of those bolt location from your plate.

810moto 04-11-2010 04:48 PM

what angle did you bend the front edge?


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