Torque Specs and Service Information Revisited.

My intention with this is to for this to be the same thing that the shorter "Torque specs" thread is, just in more detail, and a quick reference, instead of having to dig through a FSM to find them.

I've also included Service Specs for the main things people seem to be having issues with, such as the fuel system, charging system, starter, ect ect.

I took these STRAIGHT out of the FSM that I have.

If there's something out there that has been changed, send me a link to it, or send me a picture of the change, and I'll fix it here.


I can always add more Service Specs if needed/wanted.





Engine mechanical (5VZ-FE):

No.1 idler pulley x Oil pump(10mm hex) -26

No.2 idler pulley x No.2 idler pulley bracket(14mm)-30

No.1 timing belt cover x Oil pump(10mm)-80 in lb

Crankshaft pulley x Crankshaft(19mm)-213

Camshaft timing pulley x Camshaft(17mm)-81

Timing belt tensioner x Oil pump(12mm)-20

No.2 timing belt cover x No.3 timing belt cover(10mm)-80 in lb

Oil dipstick guide x Generator bracket(10mm)-71 in.·lb

Fluid coupling x Fan bracket-48 in.·lb

A/C compressor bracket x Cylinder block(14mm)-35

A/C compressor x A/C compressor bracket(12mm)-18

PS pump x PS pump bracket(14mm)-31

Camshaft bearing cap x Cylinder head-12

Rear plate x Cylinder head-71 in lb

Cylinder head x Cylinder block (12mm; 12 point)
---12 pointed head
-----1st-25
-----2nd- Turn 90°
-----3rd-Turn 90°

Cylinder head cover x Cylinder head(10mm)-53 in.·lb

Exhaust manifold x Cylinder head(14mm nut, E8 stud)-30

Exhaust crossover pipe x Exhaust manifold(14mm nut, E8 stud)-33

Generator bracket x LH cylinder head(12mm)-14

PS pump bracket x RH cylinder head-14

Intake manifold, Intake manifold stay x Cylinder head(12mm)-13

No.3 timing belt cover x Cylinder head(10mm)-80 in lb

Camshaft position sensor x RH cylinder head(10mm)-71 in lb

Intake air connector x Intake manifold-13

Air intake chamber x Intake air connector-13

Air intake chamber stay x LH cylinder head-30

Air intake chamber stay x Air intake chamber-13

Engine hanger No.2 x RH cylinder head-33

Frame crossmember x Engine rear mounting bracket-43

Engine rear mounting bracket x Engine rear mounting insulator-13

Engine front mounting insulator x Frame-28

Connecting rod cap x Connecting rod
----1st-18
----2nd-Turn 90°

Main bearing cap x Cylinder block
-----1st-45
-----2nd-Turn 90°

Rear oil seal retainer x Cylinder block-71 in lb

Engine coolant drain cock x Cylinder block-29

Engine mounting bracket x Cylinder block(14mm)-32

Oil filter union x Cylinder block-18

Oil pressure switch x Cylinder block-11

Generator adjusting bar x Cylinder block-31

No.2 idler pulley bracket x Cylinder block(12mm)-28

Water bypass pipe x Cylinder block(10mm)-75 in lb

Rear end plate x Cylinder block-66 in lb

Drive plate x Crankshaft (A/T)(14mm)- 61

Flywheel x Crankshaft (M/T)-63

No.2 support bracket x Body-14

No.3 support bracket x Body-14


Engine Mechanical(3RZ-FE):

Spark plug x Cylinder head- 14

Cylinder head x Cylinder block 1st-29; 2nd-Turn 90°; 3rd-Turn 90°

Cylinder head x Timing chain cover- 15

Camshaft bearing cap x Cylinder head- 12

Camshaft timing gear x Intake camshaft-54

Distributor gear x Exhaust camshaft-34

No.1 chain tensioner x Cylinder head-15

Engine hanger x Cylinder head-30

Cylinder head rear cover x Cylinder head-10

Water outlet x Cylinder head-14

Exhaust manifold x Cylinder head-36

Heat insulator x Exhaust manifold-48 in.·lbf

Intake manifold x Cylinder head-22

Fuel inlet pipe x Fuel filter-22

Air intake chamber x Intake manifold-15

Fuel inlet pipe x Delivery pipe-22

Intake chamber stay x Air intake chamber-15

Intake chamber stay x LH engine mounting bracket-15

EGR pipe x EGR valve-14

EGR pipe x Exhaust manifold-15

EGR pipe x Cylinder head-13

PS pump bracket x Cylinder head-15

PS pump bracket x PS pump-43

PS pump x PS pump pulley-32

Drive belt idler pulley for PS pump x Cylinder head-14

Oil dipstick guide x Cylinder head-15

Intake air connector x Cylinder head-13

Balance shaft drive gear x Balance shaft-18

No.2 chain tensioner x Cylinder block-13

No.3 vibration damper x Cylinder block-13

No.4 vibration damper x Cylinder block-13

No.2 vibration damper x Cylinder block-20

No.1 vibration damper x Cylinder block-22

No.1 timing chain tensioner slipper x Cylinder block-20

Timing chain cover x Cylinder block
-----12 mm head
-----Bolt A-14
-----Bolt B-18
-----14 mm head bolt-32
-----Nut-14

Timing chain cover mounting bolt-13

Water bypass pipe mounting nut-14

Crankshaft pulley x Crankshaft-193

No.2 crankshaft pulley x Crankshaft pulley-18

No.3 crankshaft pulley x Crankshaft pulley-18

Oil strainer x Cylinder block-13

Oil pan x Cylinder block-9

Stiffener plate x Cylinder block-27

Stiffener plate x Transmission-27

Crankshaft position sensor x Timing chain cover-74 in.·lbf

Generator bracket x Cylinder block-55

Generator bracket x Timing chain cover-13

Generator adjusting bar x Timing chain cover-47

A/C compressor bracket x Cylinder block-32

A/C compressor x A/C compressor bracket-18

Connecting rod cap x Connecting rod 1st-33; 2nd-Turn 90°

Main bearing cap x Cylinder block 1st-29; 2nd-Turn 90°

No.1 balance shaft x Timing gear-26

No.2 balance shaft x Timing sprocket-26

Balance shaft x Cylinder block-13

Rear oil seal retainer x Cylinder block-9.7

Engine mounting bracket x Cylinder block-38

Engine coolant drain plug x Cylinder block-18

Oil filter bracket union x Cylinder block-18

Oil filter bracket x Cylinder block-21

Water bypass pipe x Cylinder block-14

Knock sensor x Cylinder block-27

Fuel filter x Cylinder block-14

Rear end plate x Cylinder block-13

Rear end plate x Water bypass pipe-14

Flywheel x Crankshaft 1st-19l; 2nd-Turn 90°

Drive plate x Crankshaft-54

Engine rear mounting bracket x Front crossmember-19

Engine rear mounting bracket x Engine rear mounting insulator-13

Engine front mounting insulator x Frame-28

Clutch release cylinder bracket x Transmission-29

Clutch release cylinder x Transmission-9

Front exhaust pipe x Exhaust manifold-46

Exhaust support bracket x Transmission-52

Front exhaust pipe x Center pipe-35

Center pipe x Tail pipe-35

Clamp-14

Heated oxygen sensor (Bank 1 sensor 1) x Front exhaust pipe-14

Heated oxygen sensor (Bank 1 sensor 2) x Tail pipe-14


Emission Control(5VZ-FE):

No.1 front exhaust pipe x Exhaust manifold- 41

No.1 front exhaust pipe x No.2 front exhaust manifold-35

A/F sensor x No.1 front exhaust pipe-14

Heated oxygen sensor (Bank 1 sensor 2) x No.2 front exhaust pipe-32

No. 1 front exhaust pipe x Exhaust crossover pipe- 46

No. 1 front exhaust pipe x No. 2 front exhaust pipe-35

No.2 Front exhaust pipe x Center exhaust pipe-35

A/F sensor x No. 1 front exhaust pipe-14

Support bracket x Body-14



Emission Control (3RZ-FE):

Charcoal canister x Body-54

EGR pipe x Cylinder head-13

EGR pipe x EGR valve-14

EGR pipe x Exhaust manifold-15

EGR valve x Air intake chamber-14

Front exhaust pipe x Center pipe-35

Front exhaust pipe x Exhaust manifold-46



SFI(Sequential Multiport Fuel Injection) (3RZ-FE)

Fuel line (Union bolt type)-22

Fuel line (Flare nut type) w/ SST -21

Fuel pump bracket assembly x Fuel tank-31 in.·lbf

Fuel pressure regulator x Delivery pipe-69 in.·lbf

Fuel inlet pipe x Fuel filter-22

Delivery pipe x Cylinder head-15

Fuel inlet pipe x Delivery pipe-22

Throttle body x Air intake chamber-14

Fuel evaporation vent tube x Fuel tank-13 in.·lbf

Fuel tank filler pipe x Fuel tank-27 in.·lbf

Fuel filler pipe x Body-15

Fuel tank x Body-22

Fuel tank band x Body-30

Fuel tank protector bracket x Body-22

Fuel tank protector x Fuel tank-22

Braket x Fuel tank-49 in.·lbf

Fuel pump bracket assembly x Fuel tank-31in.·lbf

MAF meter x Air cleaner cap-74 in.·lbf

ECT sensor x Cylinder head-18

Knock sensor x Cylinder block-33

Fuel filter x Cylinder block-14



SFI(Sequential Multiport Fuel Injection) (5VZ-FE)

Fuel line (Union bolt type)(17mm)-25

Fuel line (Flare nut type) using SST-18

SST (Pressure gauge) x RH delivery pipe(17mm)- 25

No.2 timing belt cover x No.3 timing belt cover(10mm)- 80 in lb

Fuel pump and sender gauge assembly x Fuel tank-30 in lb

Air intake chamber x Intake air connector-13

Intake air connector x Intake manifold-13

Fuel pressure regulator x LH delivery pipe(10mm)-71 in lb

Fuel inlet pipe x RH delivery pipe(17mm)-25

Delivery pipe x Intake manifold(10mm)-10

Fuel inlet pipe x Intake manifold(10mm)-71 in lb

Fuel evaporation vent tube x Fuel tank-13 in lb

Fuel pipe x Body-14

Fuel tank band x Body-30

Fuel tank protector x Fuel tank, Body-22

Fuel tube clamp bracket x Fuel tank-48 in lb

Throttle body x Air intake chamber-13

Emission control valve assembly x Body-66 in lb

Charcoal canister assembly x Body-15

VSV for pressure switching valve x Charcoal canister assembly-18in lb

Charcoal canister assembly x No. 2 charcoal canister bracket-48 in lb

No. 2 charcoal canister bracket x Body-15

ECT sensor x Intake manifold(19mm)-14

Fuel pipe x RH and LH delivery pipe(17mm)-25

Intake manifold, Intake manifold stay x Cylinder head(12mm)-13

Air intake chamber stay x LH cylinder head-30

Air intake chamber stay x Air intake chamber-13

Knock sensor x Cylinder block(27mm)-29

A/F sensor x No.1 front exhaust pipe-14

Heated oxygen sensor x No.2 front exhaust pipe-14



Cooling (5VZ-FE)

Fan x Fluid coupling-65 in lb

Water pump x Cylinder block(12mm)-14

Water inlet x Water pump(12mm)-14

Radiator support x Body-9

Radiator support x Radiator-9

Cooling (3RZ-FE)

Cylinder block x Drain plug- 18

Radiater x Radiater drain plug-17 in.·lbf

Water pump pulley x Water pump -16

Water pump x Cylinder block for bolt A-18; except bolt A-78 in.·lbf

Fan x Fluid coupling-113in.·lbf

Water inlet x Water inlet housing -15

Radiator support x Radiator-113 in.·lbf

Radiator x Body-9


Lubrication (3RZ-FE)

Oil pan x Drain plug-27



Lubrication (5VZ-FE)

Oil pressure switch x Cylinder block-11

Oil pump x Oil pump body cover(JIS ‘Phillips’ head)-8

Oil pump x Cylinder block (12mm
-A-15
-B-31

Oil strainer x Cylinder block(10mm nut)-66 in lb

Oil pan x Cylinder block(10mm bolt and (2) nuts)-67 in lb

Oil cooler x Cylinder block-43

Ignition (5VZ-FE)

Spark plug x Cylinder head-13

Ignition coil x Cylinder head(19mm)-69 in lb

Camshaft position sensor x Cylinder head(10mm)-69 in lb

Crankshaft position sensor x Oil pump(10mm)-69 in lb


Starting (3RZ-FE)

Starter mounting bolt-29

Starter wire mounting nut-78 in.·lbf

Lead wire x Terminal C of starter-52 in.·lbf

Field frame x Starter housing 1.4 kW type-52 in.·lbf
----1.8 kW, 2.0 kW type-82 in.·lbf

Starter housing x Magnetic switch 1.4 kW type-52 in.·lbf
----1.8 kW, 2.0 kW type-82 in.·lbf

End Frame x Field frame 1.4 kW type-13 in.·lbf
----1.8 kW, 2.0 kW type-34 in.·lbf

Terminal nut x Terminal 30 of starter-12

Terminal nut x Terminal C of starter-12

Magnetic switch end cover x Magnetic switch 1.4 kW type-23
-----1.8 kW, 2.0 kW type-32



Starting (5VZ-FE)

Starter wire x Starer(12mm)-78 in lb

Starter x Transaxle-29

Lead wire x Terminal C of starter-52 in lb

Field frame, Magnetic switch x Starter housing
----1.4 kW type-52 in.·lbf
----1.8 kW type-82 in.·lbf

End cover x Field frame
----1.4 kW type13 in lb
----1.8 kW type34 in lb

Terminal nut x Terminal C of starter, Terminal 30 of starter-12

Magnetic switch end cover x Magnetic switch
----1.4 kW type-23 in lb
----1.8 kW type-32 in lb


Charging (3RZ-FE)

Drive end frame x Rectifier end frame-40 in.·lbf

Generator pulley nut-81

Rectifier holder set screw-17.4 in.·lbf

Rear end cover x Rectifier end frame-40 in.·lbf

Terminal insulator mounting nut-36 in.·lbf

Pivot bolt (For generator)-43

Lock bolt (For generator) - 21

Generator wire mounting nut -7.2

Bearing retainer x Drive end frame -23 in.·lbf

Rectifier holder x Drive end frame -34.7 in.·lbf

Voltage regulator x Rectifier holder -17.4 in.·lbf



Charging (5VZ-FE)

Generator x Generator bracket(14mm)-38

Generator x Adjusting lever(12mm)-25

Rectifier end frame x Drive end frame-39 in lb

Generator pulley x Rotor-81

Drive end frame x Voltage regulator-17 in lb

Generator rear end cover x Rectifier end frame-39 in lb

Terminal insulator x Rectifier Holder-36 in lb

Automatic Transmission (5VZ-FE)

Shift solenoid valve x Valve body-7

Valve body x Transmission case-7

Oil strainer x Valve body 10 100 7

Oil pan x Transmission case-65 in lb

Drain plug-15

Parking lock pawl bracket x Transmission case-65 in lb

Extension housing x Transmission case (A340E)-27

Transmission shift lever assembly-52

Transmission control rod x Shift lever-10

Rear mounting insulator x Transmission (A340E)-48

Rear mounting insulator x Transfer (A340F)-48

Rear mounting insulator x Rear mounting bracket (A340E)-13

Rear mounting insulator x Crossmember (A340F)-13

Frame x No. 3 Crossmember-53

Frame x No. 4 Crossmember-53

Drive plate x Crankshaft- 61

Torque converter clutch x Drive plate-30

Oil filler pipe-9

Oil cooler pipe clamp
----10 mm head bolt-44 in.·lbf
----12 mm head bolt-9

Oil cooler pipe union nut-25

Transmission x Engine-53

Transmission x Starter-29

Rear end plate x Transmission-13

Front exhaust pipe x Exhaust manifold-46

Front exhaust pipe x Tail pipe335

Stabilizer bar bracket x Frame-19

Stabilizer bar link x Lower suspension arm-51

Exhaust pipe support bracket x Transmission-33

Exhaust pipe support bracket x Exhaust pipe-33

Propeller shaft x Differential (A340E)-54

Front differential x Front propeller shaft (A340F)-54

Front propeller shaft x Transfer (A340F)-54

Rear propeller shaft x Rear differential (A340F)-54

Rear propeller shaft x Transfer (A340F)-54

Park/neutral position switch
----Nut-35 in.·lbf
----Bolt-10

No. 2 vehicle speed sensor-48 in lb

ATF temperature sensor x Transmission case-11

Manual Transmission-R150F

Transmission x Engine-53

Starter x Transmission -29

Engine rear mounting x Transmission - 48

Crossmember x Frame -48

Engine rear mounting x Crossmember -13

Rear end plate x Transmission-13

Front exhaust pipe x Exhaust manifold- 46

Front exhaust pipe bracket- 33

Front exhaust pipe x Center exhaust pipe- 35

No.2 exhaust pipe support bracket x Frame-14

Clutch release cylinder and line x Clutch housing- 9

Transfer x Transmission-17

Reverse shift arm bracket set bolt -13

Rear bearing retainer x Intermediate plate-13

Shift fork x Shift fork shaft-14

Straight screw plug-14

Front bearing retainer x Transmission case-12

Transmission case x Transfer adaptor-27

Shift lever housing set bolt-28

Clutch housing x Transmission case- 27

Back−Up light switch-32

Restrict pin-27

Control shift lever retainer x Transfer adaptor-13

Filler and drain plug-27

Mannual Transmission W59

Transmission x Engine-53

Starter x Transmission-29

Rear end plate x Transmission-27

Crossmember x Frame-48

Engine rear mounting x Crossmember-13

Engine rear mounting x Transmission (4WD)-48

Front exhaust pipe x Exhaust manifold-46

Front exhaust pipe bracket x Clutch housing (2WD)
--Bolt A-52
--Bolt B-53

Front exhaust pipe bracket x Clutch housing (4WD)
--Bolt A-52
--Bolt B-53

Front exhaust pipe x Center exhaust pipe -35

No.2 exhaust pipe support bracket x Frame -14

Clutch release cylinder x Clutch housing -9

Transfer x Transmission -17

Shift fork set bolt -14

Straight screw plug-18

Reverse idler gear shaft stopper bolt -18

Oil separator x Intermediate plate -13

Front bearing retainer set bolt -18

Extension housing x Intermediate plate -27

Transfer adaptor x Intermediate plate -27

Restrict pin
--2WD30
--4WD-20

Shift lever housing x Shift and select lever shaft -29

Control shift lever retainer x Extension housing -13

Control shift lever retainer x Transfer adaptor -13

Drain and filler plugs -27

Back−up light switch -30

Clutch housing x Transmission case -27

Rear bearing retainer x Intermediate plate -13

Release fork support -53



Transfer Case (VF2A)

Shift control rod x Shift lever -10

Transmission shift lever assembly -52 in.·lbf

Engine rear mounting x No. 3 crossmember -13

No. 3 crossmember x Frame -53

Engine rear mounting x Transmission -48

Transfer x Transmission -17

Vehicle speed sensor driven gear set bolt -8

Transfer 4WD position switch -27

Transfer L4 position switch A/T -27

Transfer neutral position switch A/T -27

Plug -27

Protector x Front case -13

Front bearing retainer x Front case -8

Control retainer x Front case except 3RZ−FE A/T -13

Upper cover x Front case 3RZ−FE A/T -13

Front and rear companion flange lock nut -87

Extension housing x Rear case -9

Front case x Rear case -21

Straight screw plug for shift fork shaft -14

Separator with oil strainer x Front case -69 in.·lbf

Oil pump body x Front case -69 in.·lbf

Head screw plug for ring gear -14

Relief valve x Oil pump body -21

Oil pump plate x Oil pump body-65 in.·lbf






Transfer Case (VF3AM)

Transfer x Transfer adaptor-17

No. 4 crossmember x Frame-53

Engine rear mounting x Transmission-48

No. 3 crossmember x Frame-53

Engine rear mounting x No. 3 crossmember-13

Dynamic damper x Transfer-28

Drain and filler plugs-27

Transmission shift lever assembly-52 in lb

Shift control rod x Transmission shift lever assembly-9

Vehicle speed sensor assembly-8

L4 position switch x Front case-27

Neutral position switch x Front case-27

Straight screw plug x Front case-27

Front bearing retainer x Front case-8

Control shift lever retainer x Front case-13

Front companion flange lock nut-87

Rear companion flange lock nut-87

Extension housing x Rear case-9

Front case x Rear case-21

Shift shaft stopper-14

Straight screw plug x Rear case-14

Actuator assembly x Rear case-14

No. 1 and No. 2 4WD position switches-27

Oil separator x Front case-69 in.·lb

Oil pump body assembly x Front case-69 in lb

Head screw plug for ring gear-14

Relief valve x Oil pump body-21

Oil pump plate x Oil pump body-65 in lb



Propeller Shaft

Propeller shaft x Differential 2WD-54

Front differential x Front propeller shaft 4WD-54

Front propeller shaft x Transfer 4WD-54

Propeller shaft x Rear differential 4WD-54

Propeller shaft x Transfer 4WD-54




Suspension and Axle

FRONT

Hub (Lug) nut-83

Rack end lock nut-41

Steering knuckle x Lower ball joint-37

Tie rod end x Lower ball joint-67

Steering knuckle x Brake caliper-90

Steering knuckle x Brake line bracket-21

Steering knuckle x Brake dust cover-13

Drive shaft lock nut-174

Upper suspension arm x Upper ball joint-80

Lower suspension arm x Frame-96

Upper suspension arm x Frame-87

Lower suspension arm x Lower ball joint-103

Lower suspension arm x No.1, No.2 spring bumper-17 (23-for use without
SST)

Frame x Suspension support-47

Shock absorber x Suspension support-18

Lower suspension arm x Shock absorber-101

Lower suspension arm x Stabilizer bar link-51

Stabilizer bar x Stabilizer bar link-14

Stabilizer bar bracket x Frame-19

ABS speed sensor x Steering knuckle-71 in lb

ABS speed sensor wire harness clamp x Steering knuckle-71 in.·lb

ABS speed sensor wire harness clamp x Upper suspension arm-71 in lb

Differential x Propeller shaft-54
Drive pinion nut-
--Preload:10.4-16.5 in lb

Differential front mounting cushion x Frame-101

Differential rear mounting cushion x Frame-64

Differential front mounting cushion x Differential-116

Differential rear mounting cushion x Differential-80

Ring gear x differential case-71

Differential carrier x Differential tube-77

Differential carrier x Side bearing retainer-51

A.D.D. clutch case x Differential-58

A.D.D. clutch case x Differential case tube-58

A.D.D. actuator x A.D.D. clutch case-15

Screw plug x Clutch case cover-14

Screw plug x A.D.D. actuator-9

A.D.D. switch x Clutch case cover-30

Drain plug-48

Filler plug-29


REAR

Hub (Lug) nut-83

Axle housing x Backing plate-48

Brake line-11

Parking brake bellcrank bracket x Backing plate-9

Shock absorber x Axle housing-47

Piston rod set nut-14

Upper control arm x Frame-64

Upper control arm x Axle housing-64

Lower control arm x Frame-107

Lower control arm x Axle housing-107

Lateral control rod x Frame-64

Lateral control rod x Axle housing-64

Stabilizer bar x Stabilizer bar link-51

Stabilizer bar bracket x Axle housing-14

Stabilizer bar link x Frame-14

LSP & BV x Lateral control rod-9

Parking brake cable bracket x Axle housing-9

ABS speed sensor x Axle housing-71 in lb

Differential x Propeller shaft-54

Drive pinion nut Maximum torque-

Differential carrier x Axle housing
----w/o Diff. lock-54
----w/ Diff. lock-18

Differential carrier x Bearing cap-63

Differential case x Ring gear-71

Adjusting nut lock nut x Bearing cap-9

Differential RH case x Differential LH case-35

Differential carrier x Diff. lock indicator switch-31

Differential carrier x Shaft retainer-17

Differential carrier x Screw plug-16

Differential carrier x Actuator-20

Drain plug and filler plug-36



Brake

Brake line union nut-11

Hydraulic brake booster clevis lock nut-19

Hydraulic brake booster x Pedal bracket-10

Bleeder plug-8

Front disc brake caliper x Steering knuckle-90

Front disc brake caliper x Brake line union nut-11

Parking brake bellcrank bracket x Backing plate-9

Rear drum brake wheel cylinder x Backing plate- 7

Reservoir set screw-16 in lb

Union bolt-23

Oil pressure sensor x Hydraulic brake booster-60

Accumulator x Booster pump motor-36

No. 1 hanger set bolt-69 in lb

No. 2 hanger set bolt-69 in.·lbf

Fluid level warning switch connector clamp set bolt-69 in lb

Speed sensor harness x Steering knuckle and upper arm-71 in lb

Speed sensor harness x Side rail-9

Speed sensor installation bolt
----front-71 in lb
----rear-7



Steering

NON-TILT AND TILT STEERING COLUMN

Steering wheel set nut-37

Steering wheel pad set screw (Torx screw)078 in lb

Steering column assembly set nut-19

Main shaft assembly x Universal joint No. 2-26

Universal joint No. 2 x Intermadiate shaft No. 2-26

Control valve shaft x Intermediate shaft No. 2-26

Column hole cover No. 2 x Column hole cover x Body-69 in lb

Tilt lever retainer set bolt Tilt steering column-14

PS VANE PUMP

Union bolt x Pressure feed tube-34

Pressure port union x Pump housing- 61

Bracket x Pump assembly-32

Oil reservoir set bolt Front-9

Rear-17

Vane pump pulley set nut-32

Front housing x Rear housing-17

Vane pump assembly with bracket set bolt and nut-32

Oil pressure switch x Pressure feed tube-15

PS GEAR

Cylinder end stopper- 43 (58 without use of SST)

Bearing guide nut x Control valve housing-18

Control valve housing set bolt-13

Rack guide spring cap lock nut-38 (51 without use of SST)

Rack x Rack end-56 (76 without use of SST)

Tie rod end lock nut-41

Turn pressure tube union nut-17 (18 without use of SST)

PS gear assembly set bolt-123

PS gear assembly set bolt and nut-141

Bracket x Body-123

Pressure feed tube x Control valve housing-30 (33 without use of SST)

Return tube x Control valve housing-33 (36 Without use of SST)

Universal joint No. 2 x Intermediate shaft No. 2-26

Control valve shaft x Intermediate shaft No. 2-26

Steering wheel set nut-25

Stabilizer bar link set nut
----Upper-14
----Lower-51

Stabilizer bar Bracket set bolt and nut-19

Tie rod end x Lower arm-67



Body

FRONT BUMPER - - -

Front bumper reinforcement set bolt- 43

Front bumper arm set nut-9

Front bumper arm set bolt-43

Front bumper x Side mounting bracket-9

Side mounting bracket x Body-18

Front balance panel x Front bumper extension (Over fender type)-43 in lb

REAR BUMPER - - -

Rear bumper arm x Body-13

Rear bumper arm x Rear bumper bar-13

Rear bumper side bracket set bolt-13

Rear bumper bar set bolt-13

Rear bumper extension set bolt-13

Rear bumper side stay set bolt-13

HOOD - - -

Hood hinge x Hood-9

Hood lock x Body-69 in lb

FRONT DOOR - - -

Door hinge x Body-17

Door hinge x Door panel-17

Door lock striker x Body-9

Door lock x Door panel-43 in.·lbf

Window regulator x Door panel-43 in.·lbf

Outside handle x Door panel-43 in.·lbf

REAR DOOR - - -

Door hinge x Body-17

Door hinge x Door panel-17

Door lock striker x Body-9

Door lock x Door panel- 43 in lb

Window regulator x Door panel-43 in lb

Outside handle x Door panel-43 in lb

BACK DOOR(hatch) - -

Door hinge x Body (Nut-25

Door hinge x Door panel (Bolt)-17

Glass guide rail x Door panel-43 in lb

Door lock x Door panel-61 in lb

Window regulator x Door panel-43 in lb

Damper stay-12

FRONT WIPER AND WASHER - - -

Wiper arm x Wiper link-15

Wiper link x Body-48 in lb

Wiper motor x Body-48 in lb

REAR WIPER AND WASHER - - -

Wiper arm x Wiper motor-48 in lb

Wiper motor x Body-48 in lb

BODY OUTSIDE MOULDING - - -
Over fender type: - - -

Front bumper extension set nut-43 in lb

Front wheel opening extension retainer set bolt-43 in lb

Rocker panel moulding retainer set nut-43 in lb

Rocker panel moulding set bolt-43 in lb

Rear door outside moulding x Body-43 in lb

Quarter garnish front retainer x Body-43 in lb

Wheel arch moulding type: - - -

Front fender wheel opening moulding x Body-43 in lb

Quarter wheel opening moulding x Body-43 in lb

SLIDING ROOF - - -

Sliding roof housing x Body
----Nut-65 in lb
----Bolt-65 in lb

INSTRUMENT PANEL - - -

Front passenger airbag assembly x Instrument panel reinforcement-14

Front passenger airbag assembly x Instrument panel-48 in lb

SIDE STEP - - -

No. 1 side step bracket x Body-13

No. 2 side step bracket x Body-13

No. 3 side step bracket x Body-13

Step plate x No. 1 side step bracket-44 in lb

Step plate x No. 2 side step bracket-44 in lb

Step plate x No. 3 side step bracket-44 in lb

FRONT SEAT - - -[/SIZE]

Seat truck x Seat cushion frame-13

Seat truck x Seatback frame-32

Inner belt x Seat truck-31

Seat truck x Body-27

Seat support screw x Seat truck-19

Seat support screw x Slide motor support bracket-39 inlb

Slide motor support bracket x Seat truck-14

REAR NO. 1 SEAT - - -
Seatback lock control x Seatback frame-13
Seat hinge x Body-13

REAR NO. 2 SEAT - - -

Seat lock striker x Body
----Front side-13
----Rear side-31

Reclining adjuster x Seatback frame-22

Rear No. 2 seat lap belt x Hinge-31

Hinge x Body-29

Adjustable anchor x Body-31

Front seat outer belt shoulder anchor x Body-31

Front seat outer belt floor anchor x Body-31

Front seat outer belt retractor x Body
----Upper bolt-74 in lb
----Lower bolt-31

Front seat inner belt x Seat track-31

Rear No. 1 seat outer belt shoulder anchor x Body-31

Rear No. 1 seat outer belt floor anchor x Body-31

Rear No. 1 seat outer belt retractor x Body-31

Rear seat center belt x Body-31

Rear No. 2 seat outer belt shoulder anchor x Body-31

Rear No. 2 seat outer belt floor anchor x Body-31

Rear No. 2 seat outer belt retractor x Body-31


Air Conditioning

Compressor x Compressor bracket-18

Compressor bracket x Engine-27

Idle pulley lock nut-29

Compressor x Discharge hose-7

Compressor x Suction hose- 7

Cooling unit x Suction tube-24

Expansion valve x Evaporator-48in lb

Receiver x Liquid tube-48 inlb

Condenser x Liquid tube- 7

Condenser x Discharge hose-7

Pressure switch x Liquid tube-7

Pressure plate x Compressor-9

SFI Service Data (3RZ-FE)

Fuel pressure regulator

Fuel pressure at no vacuum-38 − 44 psi

Fuel pump Resistance at 68°- 0.2 − 3.0 Ω

Injector
--Resistance at(68°F) 13.4 − 14.2 Ω
--Injection volume-4.4 − 5.2 cu in. per 15 seconds
--Difference between each cylinder-0.3 cu in. or less
--Fuel leakage-1 drop or less per 3 minutes

Throttle body
--Throttle valve fully closed angle-6°
--Throttle opener setting speed-1,200 − 1,500 rpm

TP sensor
--Clearance between stop screw and lever
---0 mm (0 in.) VTA − E2-0.2 − 5.7 kΩ
---0.57 mm (0.022 in.) IDL − E2-2.3 kΩ or less
---0.74 mm (0.029 in.) IDL − E2- Infinity
---Throttle valve fully open VTA − E2-2.0 − 10.2 kΩ
---VC − E2-2.5 − 5.9 kΩ

IAC valve Resistance (+B − RSC or RSO)
---at cold-17.0 − 24.5 Ω
---at hot-21.5 − 28.5 Ω

ECT sensor
---Resistance at (−4°F)-10 − 20 kΩ
---at (32°F)- 4 − 7 kΩ
---at (68°F)-2 − 3 kΩ
---at (104°F)-0.9 − 1.3 kΩ
---at (140°F)-0.4 − 0.7 kΩ
---at (176°F)-0.2 − 0.4 kΩ

MAF meter
--Resistance
---THA − E3 at (−4°F) 10 − 20 kΩ
---THA − E3 at 0°C (32°F) 4 − 7 kΩ
---THA − E3 at 20°C (68°F) 2 − 3 kΩ
---THA − E3 at 40°C (104°F) 0.9 − 1.3 kΩ
---THA − E3 at 60°C (140°F) 0.4 − 0.7 kΩ
---THA − E3 at 80°C (176°F) 0.2 − 0.4 kΩ

Vapor pressure sensor
---Power source voltage - 4.5 −5.5 V

VSV for EVAP
---Resistance at (68°F) 30 − 34 Ω

VSV for vapor pressure sensor
---Resistance at (68°F) 37 − 44 Ω

VSV for EGR
---Resistance at (68°F) 33 − 39 Ω

EGR gas temp. sensor
--Resistance at (122°F) 64 − 97 kΩ
---at 100°C (212°F) 11 − 16 kΩ
---at 150°C (302°F) 2 − 4 kΩ

Heated oxygen sensor
--Heater coil resistance
---Bank 1 Sensor 1 at (68°F)-11 − 16 Ω
---Bank 1 Sensor 2 at (68°F)-11 − 16 Ω

Fuel cut RPM
--Fuel return rpm
---M/T-1,400 rpm
---A/T-1,500 rpm



SFI Service Data (5VZ-FE)

Fuel pressure regulator
----Fuel pressure at no vacuum 265 -38 - 44 psi

Fuel pump Resistance at 68°F-0.2 - 3.0 ohms

Injector
----Resistance-Approx. 13.8 ohms
----Injection volume-3.4 - 4.5 cu in. per 15 sec
----Difference between each cylinder-0.8 cu in. or less
----Fuel leakage-1 drop or less per 12 minutes

MAF meter Resistance
----at -4°F-13.6 - 18.4 ohms
----at 68°F-2.2 - 2.7 kW
----at 140°F-0.5 - 0.7 kW

Throttle control motor
----Motor resistance at 68°F-0.3 – 100 ohms
----Clutch resistance at 68°F-4.2 - 5.2 ohms

Throttle position sensor
----Resistance at 68°F-1.2 - 3.2 W

Accelerator pedal position sensor
----Resistance at 68°F-1.2 - 3.2 ohms
----Standard throttle valve opening percentage
----Sensor lever full-open position-60 % or more

VSV for EVAP Resistance at 68°F -30 – 34 ohms

VSV for CCV Resistance
----at 68°F-25 - 30 ohms
----at 248°F-33 - 42 ohms

VSV for pressure switching valve
----Resistance
------at 68°F-37 – 44 ohms
------at 248°F-51 – 62 ohms

ECT sensor
---Resistance
-----at -4°F-10 - 20 ohms
-----at 32°F- 4 – 7 ohms
-----at 68°F-2 - 3 ohms
-----at 104°F-0.9 - 1.3 kW
-----at 140°F-0.4 - 0.7 ohms
-----at 176°F-0.2 - 0.4 ohms

Vapor pressure sensor
---Power source voltage (VC - E2)- 4.5 - 5.5 V
---Power output voltage (PTNK - E2)-3.0 - 3.6 V

A/F sensor Heater
---Resistance
-----at 68°F-0.8 - 1.4 ohms
-----at (1,472°F)01.8 - 3.2 ohms

Heated oxygen sensor
---Heater resistance
-----At 68°F-11 - 16 ohms
-----at 1,472°F-23 - 32 W

Fuel cut rpm
---Fuel return rpm-1,500 rpm


Cooling (3RZ-FE)

Thermostat
---Valve opening temperature-(176 − 183°F)
---Valve lift at 95°C (203°F)-8 mm (0.31 in.) or more

Radiator cap
---Relief valve opening pressure
---STD-10.7 − 14.9 psi


Cooling (5VZ-FE)

Thermostat
---Valve opening pressure-176 - 183°F
---Valve lift at 95°C 203°F-0.335 in . or more

Radiator cap
---Relief valve opening pressure
-----STD-10.7 - 14.9 psi
-----Minimum- 8.8 psi


Lubrication (5VZ-FE AND 3RZ-FE)

Oil pressure
---At idle speed (normal operating temperature)-4.3 psi or more
---At 3,000 rpm (normal operating temperature)- 36 - 75 psi

Oil pump
---Body clearance
-----STD-0.0039 - 0.0069 in.
-----Maximum-0.0118 in.
---Tip clearance
-----STD-0.0043 - 0.0094 in.
-----Maximum-0.0138 in. (.0098 inches for 3RX-FE)
---Side clearance-
-----STD-0.0012 - 0.0035 in.
-----Maximum-0.0059 in.


Ignition(5VZ-FE & 3RZ-FE)
High-tension cord
-----Resistance (Maximum) 25 ohm per cord
---Spark plug
-----Recommended spark plug
-----ND(Nippondenso, now Denso)-K16TR11
-----NGK-BKR5EKB-11
-----Correct electrode gap-0.043 in. (.031 in for 3RZ)

Ignition coil Resistance
---Primary
-----at cold-0.67 - 1.05 ohms
-----at hot-0.85 - 1.23 ohms
---Secondary
-----at cold-9.3 -16.0 ohms (9.7-16.7 kilo ohms for 3RZ)
-----at hot-11.7 - 18.8 ohms (12.4-19.6 Kilo ohms for 3RZ)


Camshaft position sensor
---Resistance
-----at cold-835 - 1,400 ohms
-----at hot-1,060 - 1,645 ohms

Crankshaft position sensor
---Resistance
-----at cold-1,630 - 2,740 ohms
-----at hot-2,065 - 3,225 ohms

Starting (5VZ-FE & 3RZ-FE


Starter

(1.4 kW type)

Rated voltage and output power-12 V 1.4 kW
-----No-load characteristics Current-90 A or less at 11.5 V
-----Rpm-3,000 rpm or more

Brush length
-----STD-15.5 mm (0.610 in.)
-----Minimum-10.0 mm (0.394 in.)
Spring installed load
-----STD-4.0 - 5.3 lbf
-----Minimum-2.6 lbf

Commutator Diameter
--STD-30 mm (1.180 in.)
--Minimum-29 mm (1.140 in.)
-----Undercut depth
-------STD-0.6 mm (0.024 in.)
-------Minimum-0.2 mm (0.008 in.)

Circle runout (Maximum)-0.05 mm (0.0020 in.)
--Magnetic switch
--Contact plate for wear Maximum-0.9 mm (0.035 in.)

Starter

(1.8 kW type)

Rated voltage and output power-12 V 1.8 kW
---No-load characteristics Current-100 A or less at 11.5 V
-----RPM-2,500 rpm or more

Shunt coil resistance at 68°F-1.4 - 1.9 ohms

Brush length
--STD-15.0 mm (0.591 in.)
--Minimum-9.0 mm (0.354 in.)

Spring installed load
--STD-4.9 - 6.2 lbf
--Minimun-2.7 lbf

Commutator Diameter
--STD-35 mm (1.378 in.)
--Minimum-34 mm (1.339 in.)
--Undercut depth
--STD-0.7 mm (0.028 in.)
--Minimum-0.2 mm (0.008 in.)

Circle runout (Maximum)-0.05 mm (0.0020 in.)
--Magnetic switch

Contact plate for wear (Maximum)-0.9 mm (0.035 in.)



Charging (5VZ-FE & 3RZ-FE)

Battery Voltage at 68°F- 12.7 - 12.9 V

Drive belt Tension
---New belt-160 ± 20 lb (117-170 lbf for 3RZ)
---Used belt-100 ± 20 lb (66-88 for 3RZ)

Generator Rated output ampere-12 V 60 A (70A for 3RZ)

Rotor coil resistance at 68°F-2.1 - 2.5 ohms

Slip ring diameter
-- STD-14.2 - 14.4 mm (0.559 - 0.567 in.)
--Minimum-12.8 mm (0.504 in.)

Brush exposed length
--STD-10.5 mm (0.413 in.) (9.5-11.5mm for 3RZ)
--Minimum-1.5 mm (0.059 in.)

Generator regulator
--Regulating voltage at 77°F 13.7 - 14.7 V
--at 239°F13.2 - 14.0 V


Suspension and Axle

Cold tire inflation pressure

Tire size-P225/75R15
---Front-29 psi
---Rear-32 psi

P265/70R16
--Front-32psi
--Rear-32psi

Vehicle height

(*1: Ground clearance of spindle center
*2: Ground clearance of front adjusting cam bolt center
*3: Ground clearance of rear axle shaft center
*4: Ground clearance of lower control arm front bushing center)

2WD
--A*1 - B*2-72.2 mm (2.843 in.)
--C*3 D*4-52.0mm (2.047 ini )

4WD
--A*1 - B*2-69.9 mm (2.752 in.)
--C*3 - D*4-50.7 mm (1.996 in.)

Wheel Alignment

Camber-0 °15’ ± 45’ (-0.25° ± 0.75°)

Left-right error30’ (0.5°) or less

Caster

2WD-3°15' ± 45’ (3.25° ± 0.75°)

4WD-3°05’ ± 45’ (3.06° ± 0.75°)

Left-right error-30’ (0.5°) or less

Steering axis inclination-11°00’ ± 45’ (11° ± 0.75°)

Left-right error-30’ (0.5°) or less

Toe-in (total)-0°12’ ± 12’ (0.2° ± 0.2°, 2 ± 2 mm, 0.08 ± 0.08in.)

Tie rod end length difference-1.5 mm (0.059 in.) or less

Wheel angle (Max.)
--Inside wheel-35° (33° - 36°)
--Outside wheel-31°


Brake

Brake pedal height (from asphalt sheet)-158.1 - 168.1 mm (6.224 - 6.618 in.)

Brake pedal freeplay-1 - 6 mm (0.12 - 0.24 in.)

Brake pedal reserve distance at 110.2 lb-More than 75 mm (2.83 in.)

Front brake pad thickness
--STD 11.5 mm (0.453 in.)
--Minimum 1.0 mm (0.039 in.)

Disc thickness
--STD 22.0 mm (0.866 in.)
--Minimum 20.0 mm (0.787 in.)

Disc runout Maximum 0.07 mm (0.0028 in.)

Rear brake drum inside diameter
-- STD 295.0 mm (11.614 in.)
--Maximum 297.0 mm (11.693 in.)

Rear brake shoe lining thickness
--STD 6.0 mm (0.236 in.)
--Minimum 1.0 mm (0.039 in.)

Rear brake drum to shoe clearance 0.5 mm (0.020 in.)

Parking brake lever travel at 44 lb- 7 - 9 clicks


Steering:

DRIVE BELT

Drive belt tension
--New belt 135-180 lbf
--Drive belt tension Used belt 85-120 lbf

POWER STEERING FLUID

Oil level rise Maximum 5 mm (0.20 in.)

Oil pressure at idle speed with valve closed (Minimum)-1,209 psi

STEERING WHEEL

Steering wheel freeplay (Maximum) 30 mm (1.18 in.)

Steering effort at idle speed Reference-43 in.·lbf

Nice work, thank you.

nice work
thanks

DAYUUUMMMM DOC!!! That's awesome though!

This is a lot of information in a handy format, thank you for your hard work and effort pulling this together for the group!

assuming this has all the same information the other one did, I'll replace the links in the faq's and stuff with this one...

[MENTION=58830]JWaldz[/MENTION]-

This does have the same info, and even more.

The other one is the MAIN stuff, such as the stuff that people work on most of the time; ie. suspension, drive line bolts, LCA bolts, ect ect.

This one has ALL of the torque specs.

If you want to replace links, feel free.

However, if keeping the smaller one and adding this one is possible, I would think that would a better option.

That's just me though. Lol.

Very handy reference. Good job.

What are missing is anything related to clutch/manual trans (because there weren't any in 2002), the 4 cyl. (likewise), and the SFI service stuff is only relevant to the '01-'02 throttle-by-wire system.

I have a paper '99 FSM that has all this stuff. If you like, I can scan the relevant pages and send them to you. Maybe you can PM me an e-mail address.

Or if you have some other way to do it...?

[MENTION=76419]Doc2012[/MENTION]

No problem.. You might list the original thread in the header paragraph of your top post here. That way if someone wants the quick and dirty version they can get to it. I did also link both in the "Master Directory of......" thread but only the new one in the big 3rd Gen FAQ thread. Should be adequate.

Thanks for the hard work put into this!

[MENTION=10169]TheDurk[/MENTION],

Anything else you'd like to see added?

Thanks very much. Saved me time and angst when reinstalling fuel injectors.

Doc2012 said:

[MENTION=10169]TheDurk[/MENTION],

Anything else you'd like to see added?

Click to expand...

Bolt, and hex sizes!!! (front diff plugs for example etc.)

What a life-saver! Props OP

God bless you for this. I'm doing a complete engine rebuild, and going through the FSM via pdf to find torque specs is a nightmare. Thank you!

Thanks a lot for this info. Tremendous amount of work I'm sure. I just copied it to word and condensed it for printing. Will add it to my Haynes manual which is lacking in the torque department.

I thought this was sticky.
This is super helpful!
TTT

Mind Blown!
Time Saved!!