I've seen on here recently, a lot of people asking questions about
"fording". Weather intended or not, there have been a few posts about it,
and there have been questions asked and what not.
My intent here, is to hopefully answer some of these questions, as well as
provide a guide to follow as to how to reduce your problems that can happen
with "ingesting" water.
First and formost, let me say that I speak from experience on the things I
am saying. I have also given plenty of thought to how to "water-proof" my
rig, seeing as how I sometimes do stupid shit, and go places I really
shouldn't, and try even dumber things that I really shouldn't.
Case and point, the two images I have attached. YES, that is my rig. YES,
I was stupid.
Situation: Someone wanted to use thier winch. I was glad to help. Then,
after the first time with nothing happening, people said I could probably
make it all the way across, so I tried.
End result: I ended up getting water in my engine, transmission, transfer
case, diffs, ECU, Body ECU, and everywhere else.
What happened: Hosed off the ECU, and LUCKILY, the truck cranked right up.
I had about 5 different codes, ranging from the MAF to the CPS.
I got the truck running, drove back to base. What is usually a 1.5-2 hr
drive, turned into a 4 hr drive. Got back about 2 AM. Went to throw my
clothes in the wash, took a 5 minute shower, walked outside to smoke, and
the truck was smoking. The starter had gotten so much muck inside it, it
was trying to start the truck with no key in it. Burned the hell out of my
hand trying to disconnect the battery.
Looked at my fluids the next day, and water was in EVERYTHING. Diffs,
T-case, trans. I think I got lucky and didn't get water in my oil, or maybe
just a little, but I can't remember (this was almost 2 years ago, and PTSD
has killed my memory.)
Again. The following is MY(I, ME, BROCK'S) take on what it would take to
make a rig SOMEWHAT "waterproof". And, it's A LOT.
The biggest problem is getting water into your engine, causeing a hydrolock.
If this happens, you're engine is pretty much dead, and needs to be
replaced.
One way to alleviate this issue is to do a snorkle, rasing the intake above
the engine of the vehicle. On stock intake systems, the intake sits just
about at the top of the engine, maybe 1-2 inches below the top of the
fender.
Moving the intake higher DOES NOT mean that you won't get water into your
engine. On our trucks, there are three holes on the bottom of the air box,
that will let water in. You need to fill those, as well as ensure you have
a good seal around the joints on the entire air intake assembly, so water
won't enter and find its way into your motor. Making sure every tube and
fitting is sealed is another plus when it comes to a snorkle.
What I'm going to do now if go from the front of the vehicle to the back,
and make a "list" of everything that will need to be sealed. If I miss
something, please feel free to add it, or message me and I'll adjust the
thread for it.
SO, starting from the front of the vehicle:
HEADLIGHTS: They ARE NOT sealed in the back. Water will still enter them.
People have said to clean headlight housings, put them in the dishwasher. I
did this, and it completely took the chrome off my bowl. Now it just looks
like a really dingy silver, and I have almost NO reflection from the
headlights. Time for a Projector Retrofit.
Headlights also have the "breather" hose in the back, to let out
condensation when the lights get hot. Have to find a way to seal that up,
without compromising the fact that the heated air from the headlights will
expand, causing some other issue.
TURN SIGNALS, CORNER LIGHTS: Same as the headlights. They ARE NOT sealed.
Need to find a way to seal them.
ALTERNATOR: NOT SEALED. Water and Muck into the alternator will kill it
quicker than a USMC Sniper taking a headshot at a Taliban with an M82. No real way to seal it, from my research, other than buying an alternator that is already sealed, which cost big bucks.
STARTER: NOT SEALED. Water and Muck into a starter will ground the starter
out to itself, causing the problem I have described above. This is NO
BUENO. Not only do you run the risk of burning your truck to the ground,
but you also risk endangering everyone's vehicle that's around yours.
Again, no real way to water proof the starter, unless you spend big bucks
getting a custom one, from what I've found in my research.
ENGINE: While most of the engine IS sealed, there are, obviously, areas that
are NOT. One being EVERY SINGLE connector that is on the engine. While
most of them can be taken care of with Silicone DiElectric Grease, and some
Blue Lock-tite or Teflon, you need to first access them.
You need to pull the intake plenum off, then the intake manifold to get to
the Knock sensors, to seal them up with Teflon or Lock-Tite. Then the
Injectors, which should be fairly "waterproof" because of the "O"-rings they
have on them. Then there's all the other various sensors that You can
probably NEVER "waterproof", but you can thier connections. The TPS, MAF,
Crank Position Sensor, Cam Sensors, and other sensors that I can't think of
right now, are on the OUTSIDE of the block, but are probably bolted TO the
block. You can "waterproof" the connectors, but who knows if those sensors
are waterproof? You'd just have to dunk them into water to find out.
The oil dipstick is another that should be taken more seriously than not.
While it does have the "O"-rings on it, it might not form a great seal.
Water gets into your oil, kiss your motor good-bye.
The Coil Packs also need to be "Sealed". I say "Sealed" because, though they pretty much already are, (just look on top and see all that glue shit that's on there), the connections for the odd bank is not.
While it is HIGHLY RECCOMMENDED that you use Dielectric Grease on your plugs and wires, how many people actually do this? I know, I, for one, don't always use the dielectric grease, and haven't had any ill effects of NOT using it.
Sealing the boots onto the block is something that would be tricky as well. IOT seal them, you'd have to run a very high temp silicone, and really gunk it up around the boots. BUT, then you run the risk of not being able to pull the boots off wen you need to change plugs, therefore having to change plugs, coil packs, and wires all when you just need to do the plugs.
COOLING FAN: Our fan's are clutch driven, but they still run the risk of destroying out trucks. A fan will act like a propeller in the event we sumberge our truck, possible deflecting the fan blades into the rad, completely ****ing it up. Careful about that.
FIREWALL: The firewall has more holes in it than a Chineese hooker. A hole
for the Main wiring harness from the ECU, a hole for the Body ECU to come
through, the steering shaft, the brake pedal, the AC lines, the heater core
lines, ALL run through the firewall. I'm sure I'm missing some here, but
that's what I can think of off the top of my head.
The MWH can be sealed up with some RTV. Take the (2) 10mm nuts off, lift
the cover off the firewall, liberly squirt some RTV along the cover, and
secure it back in place.
The AC lines are pretty much sealed, unless you've lose those bushings, but
you can always add some RTV to be safe.
Same with the Heater Core. Pretty much sealed, but can be gone over with
some RTV.
Steering shaft, not sealed at all, and really no way to 100% seal it,
because it spins. Unless you get some kind of bearing that you can weld
onto it, and then weld onto the firewall.
The brake shaft going to the Booster is pretty much sealed, but run some RTV
around it as well.
The Grommets on the driver side of the firewall, near the wheel well, are
going to be a PITA. I, for one, run ALL my wires that need to go outside to
the front of the truck through this grommet. My Amp power wire, my front
light wires, my switch box power wire, ect all go through this grommet.
Sealing this with RTV will be the best bet; HOWEVER, it will be a PITA to
get anything through there again, if you needed to.
Not to mention every seal that is on the engine is probably going to allow
SOME ammount of water into the engine. This wouldn't be catostrophic, but
at the same time, this wouldn't be idea either.
INTAKE SYSTEM: Again, already went over that, but you need a snorkel of some kind, to seal the air box, and all the points where the intake system connects to other points.
FRONT DIFF: The front diff is tricky. You have a breather tube, as well as two CVs that protrude from the diff. Extending the breather is easy. Just some tube. HOWEVER, the CVs are another story. There's really no way to get the CVs to seal into the diff. Water will more than likely enter the diff through the holes where CVs enter.
Not just that, but on most 4Runners, you have the ADD system on the front diff. Get that soaked, there goes your ability to engage or disengage your 4WD.
HUBS: Want to destroy your wheel bearings? Get water and mud and shit in them. Granted, it usually takes A LOT to get in there, but it does happen. And when it does, and your bearing goes out, you better have another spindle assembly to put on there, or another set of bearings and the proper tools to change them out.
There's the engine compartment. Let's move on to the drive train.
Transmission: The transmission is almost impossible to seal. The Torque Converter SLIDES over transmission input shaft, and bolts to the flywheel. There is NO way to seal this. I GUESS you can dump a bunch of grease on the input shaft, but then it's going to get slung off, and end up in your trans fluid from the rotation of the trans. Another option would be to TRY some RTV, but again, you have to slide the TC onto the input shaft, causing the RTV to be moved around, and possibly not having any effect at all on the water integrity of the TC.
The front seal on the transmission isn't a real tight fit either. Sure, you can use a smaller seal, but then you've got to worry about tearing the seal with the torque converter.
The transmission also has a breather on it, near the bell housing. The damn thing just "pops" into a hole. IOT "seal" this, you'd have to thread the hole, and use a fitting with the same threads and some Lock-Tite or Teflon tape to keep the water out.
The way I see it, a couple bits of aluminum in the trans isn't going to hurt anything. They will most likely be ground up, and then caught by the trans filter. HOWEVER, if you were so inclined, you could remove the bell housing, place a piece of duct tape under the hole, and tap it out, being careful to not puncture the tape. Or use grease. That will catch the shavings as well.
So, in order to get the trans sealed, you basically have to drop it, and make sure it's sealed up, which probably isn't going too happen.
The reason the "Pink Milkshake" destroys transmissions is because water brakes the adhesive down that holds automatic clutches together. Obviously, the clutches go out, the trans is no good anymore.
Manual transmissions don't need to worry about a Torque Converter, and their clutch is also exposed to the elements more, so they may fair a little better in water crossings. I have an automatic, so I can't really say.
If you think that the little plate that is on the bottom of the transmission is going to save it, you're sadly mistaken. It does nothing but keep grime and such out of the bellhousing, and the flywheel.
TRANSFER CASE ADAPTER AND TRANSFER CASE: The T-case adapter and T-case BOTH have breathers on them. These need to be extended, which isn't hard. Again, the best way to do it is to thread the holes, and use Teflon tape, or Lock-Tite to seal them up.
If you take your t-case off the adapter, you need to take a wire brush to it, remove all the old gasket material, and apply RTV, ensuring you have a PERFECT seal around the t-case and the t-case adapter, otherwise, what you just did was pointless.
The Shifter has a breather tube on it that goes back into the t-case, to catch any oil that gets thrown up onto the bottom of the shifter and deposit it back into the t-case. This hose cracks, to either capping both ends, or getting another hose is a good idea.
I think that just abut does it for the Trans and t-case, lets move on to the Rear Axle.
REAR AXLE: Fairly easy. Extend the Breather. Make sure your seals are good, and make sure your diff in sealed with some RTV.
BRAKES: Water in your brakes won't really hurt anything, but it can get kind annoying. Drum brakes keep mud and muck inside the drum, there for working the brakes harder.
My recommendation would be to upgrade to disk brakes, of which there are many threads on how to.
TAIL LIGHTS: The tail lights are much like the head lights. They're not sealed, and will become full of water. What happens when hot glass meets cold water? BOOM. Glass breaks. Good luck getting the glass pieces out of those housings. I'm still trying to...
That should take care of the rear axle. Let's move on to the body.
BODY: The body is such a PITA that it's not even funny. Those of you that have pulled your carpet know what I mean. There are so many holes under the carpet, that there's almost no hope in sealing them all.
To get them to seal right, you can either use a metric but load of silicone, or weld patches over them, your call.
You also have the fuel pump wiring harness, that will allow water in, and there is really no way to seal that, unless you make a custom cover for it. It looks like it would seal, but there's an end of it that's wide open.
The seat bolts also need to be sealed. Again, Lock-Tite or Teflon tape will work for those.
There is a "queefer" valve that is on the drivers side of the body, next to the tailgate, under the bumper. This needs to be sealed. BUT, sealing that, you run into the worry of pressure. That valve is intended to equalize the pressure when you shut the door, or when it gets really freaking hot outside. No queefer valve, no pressure equalization, which can cause more problems.
The door seals are another thing to think about. They suck. They won't stop water from entering the rig. You'd have to use some water, or something like weather stripping that will help to seal the water.
The Doors of our rigs are also something of concern. The window seals, handles, wiring harness port, and other holes in the door are something that will allow water to enter.
If you have the Limited cladding, you can do what I did and pull the cladding, and weld the holes up. I figured I'd be on trails, and that the cladding would probably get ripped off anyway, so i just took it off and welded everything. HOWEVER, I still have the hole for the wiring harness for the speakers, windows, and locks. There's one hole where water can get in.
The handle is another, but some silicone around the outside edge should, for the most part, take care of that.
The window seal is another issue. I would use some flowable silicone to seal that gap, but then you loose the ability to roll up or down your windows.
Another set of doors, beat all to hell, would be the best bet for fording. Weld and seal the ever living shit out of them, or just make sure you don't go in water that is deeper than the window seals and you should be ok.
The next part of the body is all your electronics. IF you're able to completely seal the body, then you've got nothing to worry about. BUT, if you CAN'T, you need to worry about your Main ECU, Body ECU, ABS ECU, 4WD ECU, Radio, Climate Control, instrument panel, seat electronics, and, if you have it, the rear heater.
"Waterproofing" these items, is next to impossible.
So, there is a little bit about "waterproofing" your rig, and what it would take.
Makes you want to think twice about going deep, doesn't it? (Giggidy)
Part two, Fording, to come tomorrow.