TL;DR: Put the thermometer probe in front of the engine. The cable is rather small so armor it and keep it sheltered as much as possible (unless its the sensor itself).
This is a continuation of what is already on this thread. If you want to understand why and how I got here read my earlier posts.
Over the holidays I moved the thermometer sensor from the rear of the vehicle to the very front. This task was not helped by the fact that the previous owner had sealed the grommet on the driver side fire wall. But I was also replacing my power antenna motor, so I used that grommet.
If your doing this use the grommet on the drivers side.
Of course I had the essential items before I began:
The power antenna grommet is in the passenger foot well and it exits to inside the fender where the antenna resides (photo 1 & 2). From there I routed the cable through another hole used by the rear window fluid hose to get into the engine bay. From there it was simple to route it to the front of the vehicle.
1
2(the thinner cable belongs to the thermometer)
It's important to make sure the cable is protected, especially where it's exposed. My preferred style of cable protection is to use tubing with a slice running down the length of it so I can press the cable in. You can use whatever you want. I used a variety of tubing types to armor the cable.
Even with my extremely indirect cable path, I still had extra cable at the end. Because I used larger diameter hose outside I was able to double up the cable through a section of hose before taping the hose shut.
If you use the drivers side grommet (which you should), you wont need as much cable as I originally suggested in my first post.
Mounting the sensor was tricky. It requires a balance of making sure the sensor is sheltered away from harsh elements while maintaining fresh air flow. It's worth noting that I submerged the sensor in flood water without issue, but protecting it is still a good idea. I mounted it behind the front grill on a cross member (3).
3 (the thermometer cable is in the clear hose, the sensor is the silver cylinder)
I took extra care to protect the wire leading into the sensor. I added heat shrink around the lower half of the probe to act as strain relief and prevent degradation from the harsh environment (4). Don't get carried away, you don't want to add so much protection that you insulate the sensor.
4 (the sensor is the silver cylinder)
Finally like all mods that add additional wires, I added a few labels (5).
5
I've driven my vehicle a lot since I did this and it's working how I hoped it would. The thermometer itself is accurate, and it no longer gets affected by engine heat despite being closer to it. Unless something breaks, this will be the last time I mess with this.
Link to the photo album updated