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Old 08-04-2015, 11:50 AM #1
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Rear Brake Backing Plate Sheild Rebuild
1989 Toyota Pickup DLX 22RE , 2.4 L , 4WD

Rear Brake Backing Plate Outer Diameter Dust Sheild Rebuild ------- Pictorial's

To be continued .....
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Rear Brake Backing Plate Sheild Rebuild-img_20150715_120350672-jpg  Rear Brake Backing Plate Sheild Rebuild-img_20150719_100050981-jpg 
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Old 08-04-2015, 04:33 PM #2
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Fabricate Dust Shield
1) Fabricate Brake Backing Plate Outer Dust Shield ----
a. 1/32 inch thickness Steel Sheet
b. Cut 2 1/4 inch strip of this Stainless Steel
Sheet
c. Shaped this Strip into Circular shape
d. Cut trapezoidal shape slits lengthwise
into Steel Strip up to the 1/2
inch depth.
e. Bend trapezoidal and trianglular shape
cuts of Stainless Steel to form circular
Shield consisting of the 1/2 inch outer
edge for shield.



To be continued . . .
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Rear Brake Backing Plate Sheild Rebuild-img_20150804_093752163-jpg  Rear Brake Backing Plate Sheild Rebuild-img_20150804_093815840-jpg 
Last edited by cferry7; 08-04-2015 at 04:51 PM.
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Old 08-04-2015, 04:43 PM #3
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Backing Plate -
Backing Plate - with Rusted Outer diameter Dust Shield Removed ---
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Rear Brake Backing Plate Sheild Rebuild-img_20150804_120955602-jpg  Rear Brake Backing Plate Sheild Rebuild-img_20150804_121012126-jpg 
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Old 08-04-2015, 07:10 PM #4
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Cut of Stainless Steel Strip
Cutting of Stainless Steel Strip
Black & Decker Jig Saw - All Metal Blade

Painting "new" Dust Shield
Rustoleum Flat Black spray paint
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Rear Brake Backing Plate Sheild Rebuild-img_20150802_154730575-jpg  Rear Brake Backing Plate Sheild Rebuild-img_20150804_120031368-jpg 
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Old 08-05-2015, 11:06 AM #5
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Paint, Begin Attaching
Paint and Beginning to Attach Shield to Backing Plate.
1) JB Weld, Dewalt Clamps
2) Glue in individual stages. Two days in advance I Form Fitted the Shield - Small Shaping adjustments with Ball Peen hammer.
3) Individual JB Weld Stages counterclockwise to continue to shape the Steel Strip.
4) Allow each stage to dry at least 4 - 5 hours
before next Glue attachment spot. At least 24 hour dry time before functional test.
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Rear Brake Backing Plate Sheild Rebuild-img_20150804_120107581-jpg  Rear Brake Backing Plate Sheild Rebuild-img_20150804_173910660-jpg  Rear Brake Backing Plate Sheild Rebuild-img_20150804_180233552-jpg 
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Old 11-26-2015, 05:49 PM #6
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Completed
Completed Final JB Weld Touch Up on Left Rear Brake Drum Dust Shield Fabrication.
Pictures added to a new Picture Album within T4R Forum Photo Gallery.
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