Re: installation
RayRay said:
anyone have detailed instructions on installation? if anyone could do a write up it would be greatly appreciated!
also, anyone have trouble with the nuts and bolts not fitting? the nuts do not seem to go past the bottom of the bolt. is that normal?
ray
Ray,
I just installed my bar. I didn't take pics along the install but here's how I approached it with the instruction sheet from the first page of the thread.
1. Crawl under your truck and unclip the four push pin fastners for the rubber flaps. The two bolts for each upper bracket will need to drop through those fastners. (The flaps cover and block access to the bumper support and the area under each headlight from the grille opening.)
2. The lock washers are used on the lower brackets attaching to the frame and bullbar.
Tip: The nuts and bolts vary from 13, 14, and 19mm. There might be more, it would be easier to size up the nuts and bolts first. I recommend having combination box end wrenches and sockets. I just had both full sets under the truck while installing it.
Note: Do not tighten up any of the screws, bolts or nuts. Tighten them enough so the brackets doesn't fall off, but loose enough to move around.
3. Screw in the bottom brackets to the frame of the truck, using the finer thread bolts. The courser bolts are for the attaching the bottom brackets to the bullbar.
4. Drop the two of the four long bolts into each of the top brackets and install the nylon lock nuts.
5. It would be helpful here to have a helper. Line the bullbar up with the brackets and install the bottom bolts through the buttom brackets.
6. Install the bolts, washers and nylon lock nuts for the top brackets.
7. Tighten up the lower brackets to the truck frame.
8. Tighten up the bolts and nuts for the top bracket mount to the bullbar.
9. Tighten up the bolts that attach the bullbar to the lower brackets.
10. Tighten up the four bolts and nuts for the upper bracket that goes through the bumper grille. It would be helpful here to have a helper go under the truck and hold the combination box end wrench while you tighten the bolts from above.
11. Optional: if you have nuts that fit long bolts, replace the rubber flap over the bolts and install another nut.
I didn't have to alter or tweak any of the brackets. However, the passenger side upper bracket and bullbar mount was considerably off and I just tighten up upper attachment points before tighten up the brackets to the truck.