Installing a 2002 4runner 3.4L into a 96 4runner

68dave

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I recently purchased a 1 owner 96 4runner 4x4 with a seized 3.4L for $200. Po neglected a bad oil leak. When he told me that he wasn't interested in repairing it and that the scrap yard would pay him $160 (price of metal is down) i quickly offered $200. So this is my next project. I just found a 109k mile 3.4 out of a recently wrecked 02 4runner 4x4 from the same Arizona salvage yard that i bought my 69k mile 3.4 for my tacoma. I know these engines are basically the same but should i expect any issues considering the 6 year difference? Anybody here done a similar install? Thanks.
 

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You're going to have some issues, but nothing that can't be dealt with in stride.

Basically all you're going to need to do is take the intake off of the 96, and put it on the 02 engine.

Injectors need to be swapped out, throttle body, but that should be it.
 
You are a lucky SOB indeed, lol.

$160 to scrap the whole thing? Is PO a total retard? He could have parted it out for way more, including the $200 he sold it to you for.
 
lottery win!

I swapped a 2002 JDM 3.4 into my 98 after my original 3.4 experienced a rod failure. As the engine components were totally different I stripped the JDM down to a long block (block,heads,intake) and swapped everything from the old engine. If your replacement came from a 4r, as our esteemed colleegue above has stated, you will need to swap the intake assemblies and the fuel injectors(part changed in 98). I'm pretty sure the exhaust manifolds and crossover pipe is the same. I'd detach the wiring harness and pull it back and tuck it under the wipers, then pull the old engine and compare it to the new, do all the gaskets (VC's, TB/WP, main crank seals, oil pan, etc) before dropping it into the truck. All the engine sensors are the same. So, when you're ready to drop the replacement engine in, it should be fairly straightforward, drop the wiring harness back into place plug everything back in and you're good. I was quite happy to have replacement parts--- alt, coils ps pump, ac and lots of bolts. You'll have more! Good luck, you scored!
Checkout my swap: http://www.toyota-4runner.org/3rd-gen-t4rs/167172-my-engine-swap-progress.html
 
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You are a lucky SOB indeed, lol.

$160 to scrap the whole thing? Is PO a total retard? He could have parted it out for way more, including the $200 he sold it to you for.

He might have been aware of that, but it wasn't worth his time. Parting out a vehicle requires time and space. You could put it on craigslist but then you have to deal with a dozen straight up creeps showing up on your property.
 
As said, you will have some external parts that have to be swapped from the stock engine, but otherwise it's a bolt in affair.
 
He might have been aware of that, but it wasn't worth his time. Parting out a vehicle requires time and space. You could put it on craigslist but then you have to deal with a dozen straight up creeps showing up on your property.
What's wrong with creeps on your property?

Just kidding. Good point...

Could have buyer pay shipping and not deal with local sales, but overall yes I agree with you! And takes a lot of time too.
 
Thanks for the info, i was unaware that the injectors & intake were different. I did a 3.4 swap into my 04 tacoma 4x4 2 years ago, donor engine was a 03 tacoma prerunner. No difference from a 2x4 to a 4x4 so that install was easy. I do plan on replacing all the maintenance items while the replacement motor is on the engine stand, like i did with my tacoma. Po lives in a apartment complex and works in the city so after the motor seized he had no place to keep it. He bought a new Hyundai the day after the runner died. Po works near my work and he knows i'm into 4x4 Toyota's and asked if i wanted to buy it, if not it was going to the scrap yard. I also need a bumper, po & his coworker thought it was a good idea to hook the tow strap to it. Truck is solid and clean, would have been a crime to send it to the scrapper! I had it on my lift at work, undercarriage is nice. If it would've been rusty it would be a parts truck. Po gave me all the original sales paperwork from when he bought it new & maintenance records with it. A big plus with this 1996 is in Md. when a vehicle is 20 years or older it can be tagged historic, no inspection or emissions testing.
 

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I swapped a 2002 JDM 3.4 into my 98 after my original 3.4 experienced a rod failure. As the engine components were totally different I stripped the JDM down to a long block (block,heads,intake) and swapped everything from the old engine. If your replacement came from a 4r, as our esteemed colleegue above has stated, you will need to swap the intake assemblies and the fuel injectors(part changed in 98). I'm pretty sure the exhaust manifolds and crossover pipe is the same. I'd detach the wiring harness and pull it back and tuck it under the wipers, then pull the old engine and compare it to the new, do all the gaskets (VC's, TB/WP, main crank seals, oil pan, etc) before dropping it into the truck. All the engine sensors are the same. So, when you're ready to drop the replacement engine in, it should be fairly straightforward, drop the wiring harness back into place plug everything back in and you're good. I was quite happy to have replacement parts--- alt, coils ps pump, ac and lots of bolts. You'll have more! Good luck, you scored!
Checkout my swap: http://www.toyota-4runner.org/3rd-gen-t4rs/167172-my-engine-swap-progress.html

I considered a JDM for my 4x4 tacoma project i did 2 years ago but after looking at pics of them i saw that the oil cooler and oil filter were in reversed locations, alternator looked different and i read that the emissions equipment wasn't the same. I read it's no big deal to change out the parts but then i found a 69k mile 3.4 out of a wrecked 03 tacoma so i went that route.
 
I considered a JDM for my 4x4 tacoma project i did 2 years ago but after looking at pics of them i saw that the oil cooler and oil filter were in reversed locations, alternator looked different and i read that the emissions equipment wasn't the same. I read it's no big deal to change out the parts but then i found a 69k mile 3.4 out of a wrecked 03 tacoma so i went that route.

The alternator is the same, just a different pulley. The oil cooler location is another easy swap. The water pump is different but you should replace that regardless. Not sure what you mean about the emissions equipment being different.

Not much harder that swapping in a 2002 5VZ into a 1996 4Runner.
 
The alternator is the same, just a different pulley. The oil cooler location is another easy swap. The water pump is different but you should replace that regardless. Not sure what you mean about the emissions equipment being different.

Not much harder that swapping in a 2002 5VZ into a 1996 4Runner.

That's all there is to it? Thanks for the reply. I'll consider a JDM on the next project, a lot of'em available on eBay.
 
I considered a JDM for my 4x4 tacoma project i did 2 years ago but after looking at pics of them i saw that the oil cooler and oil filter were in reversed locations, alternator looked different and i read that the emissions equipment wasn't the same. I read it's no big deal to change out the parts but then i found a 69k mile 3.4 out of a wrecked 03 tacoma so i went that route.

My JDM engine came out of a Hiace--- which is a large van. It came on a pallet, strapped all complete from fan attached, cut rad hoses and wiring harness back to the rear of the engine block. As T4R2014 says... and as I mentioned, everything was different. I basically, put both engines on stands side by side, and swapped the bolt-on components--- fuel system/intake, exhaust manifolds, crossover, oil cooler (cleaned it out well and ordered new o-rings from Camelback or Toyota of Dallas, can't remember which!), oil pump pickup and pan, fan bracket (the JDM was 3/4" taller), and I replaced the TB/WP and all gaskets and seals, as I stated before. None of it was hard---- just followed the torque specs in the service manual. This may seem obvious, but I'll mention it, I swapped the PS bracket but I didn't mention it above because when I prepared to pull the old engine, (as well as disconnecting the wiring harness and folding it back under the wipers) I unbolted the PS bracket as well as the AC compressor, and strapped them to the side of the engine bay. No need to disturb those pressure lines!
JDM is by no means the cheapest alternative---I paid a fair bit, hoping I was getting an engine as advertised (this may have been naive!) I was lucky however, and everything has worked out so far. I've seen threads since, of guys that weren't so lucky--- bottom line is its a used engine--- there are no guarantees-- it just depends more on who you deal with.
Sounds like you found an engine locally so you probably paid less for it, than I. As I hadn't performed an engine replacement, for sometime, and never on a Toyota, I did a fair bit of research, took my time, and cross-referenced OE part numbers to check compatibility--- thats how I discovered my JDM came from a Hiace! So I had a ton of info even before I had the engines sitting beside each other--- then most of the differences were clearly visual. If I was to do this job again, I'd be able to do it in a fraction of the time. Since you've said you did this job on a Tacoma a couple of years ago, I imagine your only concerns were compatibility. I hope I've been able to offer some helpful and useful info, for you and the next guy who takes this project on! Again, good luck!

PS: this afternoon I'm dropping the rear suspension with drum brakes, on my sons' Mitsubishi Eclipse and swapping it out with a totally re-built assembly with disc brakes... hopefully, he'll learn some more skills an we'll have some fun!
 
That's all there is to it? Thanks for the reply. I'll consider a JDM on the next project, a lot of'em available on eBay.

I would go to a vendor local to you so that you can look at your engine before buying. I can tell you that you should definitely avoid JDM Engine Depot in Belleville NJ.

However, I can highly recommend JDM Engine Zone in Clifton NJ. Good people and good engines.
 
I purchased my replacement motor from the same Arizona salvage yard i bought my tacoma engine from. They treated me good last time and they specialize in low mileage vehicles. When i did my tacoma swap i used bungee cords to secure the AC compressor, PS pump and wiring harness out of the way. I always do my engine swaps that way. It's nice because after the new motor is in just remove the bungee holding the wiring harness and the harness kinda just falls back in place where it was. I didn't even remove my tacoma hood when i removed & installed my motor. I've been a auto tech at the same shop for 22 years now so i'm fortunate to have the tools and use of a fully equipped shop to wrench on my vehicles. Having the right tools and a shop with a lift makes a BIG difference!
 

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I have this 3.4 that i bought off of craigslist a couple years ago for $200. The seller said it has a bottom end "tick type noise". I bought it because i thought i needed the heads when i originally planned to rebuild my original tacoma engine but then i found that used 69k mile motor out of a wrecked 2003 prerunner from Az. so i went that route. After i complete this 4runner project, I'll have 3 complete 3.4's sitting at work.
 

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I purchased my replacement motor from the same Arizona salvage yard i bought my tacoma engine from. They treated me good last time and they specialize in low mileage vehicles. When i did my tacoma swap i used bungee cords to secure the AC compressor, PS pump and wiring harness out of the way. I always do my engine swaps that way. It's nice because after the new motor is in just remove the bungee holding the wiring harness and the harness kinda just falls back in place where it was. I didn't even remove my tacoma hood when i removed & installed my motor. I've been a auto tech at the same shop for 22 years now so i'm fortunate to have the tools and use of a fully equipped shop to wrench on my vehicles. Having the right tools and a shop with a lift makes a BIG difference!

Awesome, being an auto tech, you're way ahead of me! Being a weekend tinker, I've bought tools as the needs arise. In the last couple of years I've done a fair amount of work on our vehicles (I've got 3 sons)---3 beaters and my 2 vehicles--- none newer than 12yrs old. I at least, have a garage and some decent tools. Having a lift would be fantastic. I envy you!
 
I have this 3.4 that i bought off of craigslist a couple years ago for $200. The seller said it has a bottom end "tick type noise". I bought it because i thought i needed the heads when i originally planned to rebuild my original tacoma engine but then i found that used 69k mile motor out of a wrecked 2003 prerunner from Az. so i went that route. After i complete this 4runner project, I'll have 3 complete 3.4's sitting at work.

Wow, just noticed this post on pg2... a tick type noise... that was my problem with my old engine! It turned out to be rod knock. When I dropped the pan, there were lots of metal chunks in the bottom! Sounds like with a combination of the $200 engine and your old Tacoma engine, you'll have a spare!! It'll be time then, to go looking for another 4runner or Tacoma needing an engine!
PS: love that 70' Chevelle....
 
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Thanks, it's a 70 El Camino. I sold it a lil over a year ago, still kicken' myself! But i still have my 68 chevelle. My boss is cool that he lets me use the shop after hours and weekends for my personal vehicles. I have a estimated $45 grand in tools, but it's money well spent imo. My occupation is how i find such good deals on broken down vehicles. Wrenching after hours is therapy to me.
 

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wow.

It took years, I'm sure, to acquire your collection! What type of mechanical work does your shop specialize in? It appears you have an incredibly wide range of tools and a significant tool caddy--- can't imagine the working space required!

I've always loved the 60's GM. My first rebuild was in High School, a 62 Acadian (Nova)
poleclimber63-albums-misc.+stuff-picture29409-rearview1.jpg


Unfortunately, I couldn't afford the gas for College so I had to sell it... $2300 (1981) I thought I did ok then, as I paid $350 for it! .... I'm sure it would be worth a ridiculously obscene amount now!!

As for my 4Runner, I just completed the Tundra brake upgrade before Christmas and it made a huge difference. I took my time acquiring the parts (from wreckers and I rebuilt them-- it was very therapeutic) and I'm looking forward to trying them out next Spring towing my boat. I'm hoping to do the front and rear suspension this Spring, but I've been saying that for 2 yrs!!
Between my 4R and my sons' Mitsubishi Eclipse, I'm satisfying my need to wrench. Once we get his rear suspension done, we'll need to do the front, in the Spring. We probably have a valve seal job as well, as I noticed a little blue puff on startup this Fall...
 
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