Is this something I can fix myself

Kilo_

New member
Hello all,

Originally this was something I posted in member section but it's probably better here in the 3rd Gen area. New to the forums but a longtime fan of the knowledge and picture porn that's available here.


So... here we go with the back story and my situation.

In 2011 (October timeframe) I purchased a 1997 Toyota 4runner SR5 177k miles in Temecula, California. At the time I was pretty excited with the condition of the vehicle, appearance, paint, interior, state of the engine (no leaks, codes, idle issues) etc. I took the truck for a test-drive and walked away with a 5,400 dollar purchase... but... the 4runner was hiding some secrets.

Fast forward- I went on to drive the 4runner for another 7k-ish miles before I started having issues. Spring 2012 I was sitting in a parking, idling, with the AC on when the truck started to get hot, as soon as I turned the AC off the truck returned back to normal (I never really figured out why this was happening. About a week later I was out in the Altadena, CA area doing some minor 4 wheeling when I started having issues again, truck started overheating again, this time with the AC off. I ended up taking the truck to mechanic "friend" where he informed me that I was having head gasket issues. I had another vehicle and a street bike to ride so I decided to let him perform the work on it, I figured "better now than later". Upon disassembly of the heads the mechanic informed me that "the heads were warped" and "the heads are different". I have some knowledge, a little, of cars and know that warped heads can occur during periods of engine overheating. he picked up two heads, had them machined, and reassembled the truck. $3,700ish dollars later I was back on the road.

August 2013 rolls around... I'm in the 4runner headed up the hill (North 15 Freeway, top of the hill past the 138, for those of you familiar with So Cal). Anyway I hear a sound, sounded like a small bomb detonated in my engine... next thing you know I have smoke THICK SMOKE coming out of the exhaust. I stop the truck, eventually get it towed back out to LA with the help of a friend. Mechanic pulls the engine apart and said that a piece of the sparkplug broke off into the cylinder, which ended up destroying the head of the pistol for that cylinder. So another $600 dollars and 4 weeks later I was back on the road.

Now it's 2018... 30k-ish miles on the rebuilt engine. I was driving from So Cal to the Central coast of California when I started noticing, while at a stop-light, that my temperature was increasing while stopped and would go back to normal while driving. I read that this could have been due to the fan clutch or the thermostat... So I replaced both and completely flushed the cooling system. I thought all was good to go... but... things were not. A few days after doing the flush I noticed extra condensation coming out the exhaust, I thought nothing of it due to it being a common thing here in the central coast. The next day I was on my way home from a weekend trip about 70 miles out when I started experiencing heavy white smoke coming out of the exhaust. I had to get the truck home, I did the only thing I could do at the time and added some K-seal to the radiator which stopped the smoking so I could get the 4runner home.

4runner is now back to the house with a check engine light (knock sensor) and the previously stated issues. I have since done some research in an attempt to find a solution. I thought possibly that there may be other issues contributing to why there would be radiator fluid entering the a cylinder other than the head gasket being bad. Since I had to remove the manifold anyway to get to the knock sensors I figured I'd use it as an opportunity to investigate...

This is were I am:

Passenger side of engine is to the left


Close-up picture of Passenger side of the engine. What would make this cylinder look like this? and could it be a contributing factor to why there is moisture/oil in the top portion in every other valve passage.







Manifold



Bottom portion of intake plenum



Is the right portion of this picture not connected to the cooling system as a cooling passage?



Intake has buildup that looks like a mixture of water and oil?


To be continued with my dilemma...
 
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Looks like you may be in for an engine rebuild at this point. The water and oil in your intake can be due to a blown head gasket along with blow by of the piston rings. If that's the case, yank the engine and have the whole engine rebuilt. That engine has been through a lot, you're now over 200K miles, I wouldn't be surprised if that was the case.
 
Ah and the brown crap is only in the water passages, old nasty antifreeze most likely. Very possible there was not enough antifreeze and to much water, causes rust inside the engine.
 
JDM motor or low milage used or rebuild if it's done right you'd be money ahead.
Part of what you said indicates blown head gasket, pull plugs look in cylinders see if coolant is on piston/s or pull heads.
 
Looks like you may be in for an engine rebuild at this point. The water and oil in your intake can be due to a blown head gasket along with blow by of the piston rings. If that's the case, yank the engine and have the whole engine rebuilt. That engine has been through a lot, you're now over 200K miles, I wouldn't be surprised if that was the case.

Well that's unfortunate. I was hoping, as a worse case scenario, that I would have been able to rebuild/replace parts from the headgaskets on up :shrug:



JDM motor or low milage used or rebuild if it's done right you'd be money ahead.
Part of what you said indicates blown head gasket, pull plugs look in cylinders see if coolant is on piston/s or pull heads.


I've been looking at the JDM engines near me, looks like the price in my area is 1,100 -1,300 for the "45k-65k" engines -no way to really confirm what the mileage is, I guess.

I'll try pulling the spark plugs first to see what is visible inside the cylinders from the top. Frustrating collection of events lol :rolleyes:
 
I've been looking at the JDM engines near me, looks like the price in my area is 1,100 -1,300 for the "45k-65k" engines.

Cali must be a hot market for JDM, my area, third coast go for $800-$1000
JDM are all in the 45-65k range. Most all that get JDM do TB kit, VC gasket kit, VC's off clean head tops if needed while on engine stand. Check out [MENTION=221666]Joelzy[/MENTION]'s 5VZ rebuild thread for some rebuild cost doing it right.
 
Cali must be a hot market for JDM, my area, third coast go for $800-$1000

Everything in regards to 4runner is overpriced/inflated out here. I was looking at the 2017/18 Offroads while I was in South Carolina and have noticed a markup in sticker price in my area by 4-6k


Most all that get JDM do TB kit, VC gasket kit, VC's off clean head tops if needed while on engine stand. Check out [MENTION=221666]Joelzy[/MENTION]'s 5VZ rebuild thread for some rebuild cost doing it right.

Do you have a direct link to [MENTION=221666]Joelzy[/MENTION]'s rebuild? I'm learning how to navigate the forums. At this point I'm definitely trying to figure out the best direction in going forward... Would it be better for me to:

1. purchase a rebuilt engine with a $300 core. ($2,300 not including labor for removal and replace)
2. have my engine rebuilt (Quoted 1,850)
3. purchase a JDM used engine and retrofit prior to replacement ($1,100 - $1,300 + parts + labor for removal and replace)
4. bandage the truck and try and get what I can for it :gun4:

My problem is, if I can't replace/repair back to good working order without pulling the engine then I run into pretty crazy labor cost. Monterey/Bay Area is pretty impressive in terms of cost lol.
 
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Oh hi, first link in my signature for my rebuild. I’ll mention, i have an OCD tech friend whispering in my ear on mine so i’ve ended up replacing everything down to sensors that were fine as is. I’ll be around 2k once i buy a radiator and condenser, that includes a second-hand hoist, half an engine stand and zero labor. The motor needed more machine work than expected as well.

I’ve becoming weary of jdm “low mileage” motors after my personal experience with this vehicle(full story on my thread) but had great luck on a jdm subaru motor i swapped into my bug. I will tell everyone to pull off a valve cover before buying if possible.


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I’ve becoming weary of jdm “low mileage” motors after my personal experience with this vehicle(full story on my thread) but had great luck on a jdm subaru motor i swapped into my bug. I will tell everyone to pull off a valve cover before buying if possible.

I know exactly what you mean. If I had the means (location and engine hoist/stand) to JDM swap on my own labor, I'd go that route in a heartbeat. I checked out your thread, pretty much everything I was thinking of doing minus the misfortune of having an engine with sludge built up in it :(... that definitely sucks but nice to see the progress you're making.
 
For all you spent on that motor I could have had 2 low mileage motors replaced. Cut bait. Find a verified good running low mileage motor. I got one with 112K for $1,200, saw it running and verified mileage in a scrapper rust bucket. Found someone to swap it for me for $500, cause I wouldn't do it myself for $500 or even $1,000. There are gems of deals out there if you hunt.
 
Drop any hope for this motor. It's been molested way too many times by less than stellar work. Get a JDM for 800 and have it installed. You'll be less stressed.
 
I'd give up on that motor and find a good replacement. You've had so many problems with it that there has to be a more serious issue at hand.

Cut your losses and find a good used one. Take everything off the engine that is worth saving (some stuff needs to be swapped over if you go the JDM route) and keep for spare parts.

Good luck
 
I agree with above, that engine has too many issues to be saved. Blown up spark plugs? Yeah that's a first. Let it go.

If you are personally attached to the body/interior of the 4Runner, buy a new engine. If you are learning there's features you'd rather have or not have, buy a different 4Runner.

BTW, engine swaps are not as hard as they seem. It takes time but even a DIY'er like me has pulled an engine before.
 

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