Rear Storage Drawer Project: 4th Gen 4Runner

Pritchnakoff

New member
For quite some time I've read up on several storage drawer build threads; keeping a watchful eye over good ideas - bad ideas - and general best practices. Since that time, there have even been some over the counter models that you can now buy online that bolt right in. After having some much deserved holiday time off and a nice sized pile of plywood growing dust bunnies in the garage, I decided it was time to throw in my own build and get some dedicated gear storage.

As my signature indicates, I have a 2004 4Runner Sport, but I am sure with a slight tweak to the measurements this could fit most any SUV type platform. Toyota model vehicles have wheel wells in the rear cargo area, I found 41.5" to be a nice snug fit, that left enough room for two sliding 24" drawers in the front and an 8" (give or take) "easy access" grab box for the rear. NOTE: I'll post up all actual dimensions and parts list towards the end of the build.

The first part was pretty basic; cut the base platform. I've seen a lot of threads just have straight drawers that come direct off the wheel wells - I've seen a lot of threads try to cover up the "side space" with decorative pieces screwed to their face plates and rendering the space unusable. I decided to give my base platforms a set of wings to utilize the factory tie down hook bolt space; this way, I can have a nice clean factory look (as much as possible) from the entire drawer system. After the base was measured and cut, it was time to rout out the grooves for the side walls and center piece for the drawer slides and top. After quickly cutting the needed side walls to length they quickly got glued and screwed into place (all screws countersunk).

Easy part now completed, it's time to build the drawers. Having built tons of drawers these went together lickety split, I threw on the slides and mounted them to fit. A lot of typing which has gone just about as fast as today's work, let's get in some pictures:

Base & Drawers
photobucket-43712-1356658231143.jpg~original


Left Drawer Out
photobucket-43177-1356658231625.jpg~original


Right Drawer Out
photobucket-61287-1356658228817.jpg~original


You'll see I decided to go with one over sized drawer and one slightly smaller drawer rather than two of the exact same sized. I had not seen this done before and wanted to take a look at what gear would go into what drawer. After much thought, I figured one drawer would be best served as First Aid and would not require the space as would tools and recovery gear and thus could make one drawer smaller to suite



Here are some drawer detail shots for any of you sawdust heads out there
Left & Right Slides
photobucket-54463-1356658233551.jpg~original


Drawer Face
photobucket-43001-1356658232105.jpg~original


Drawer Rear
photobucket-36718-1356658232601.jpg~original



Next was another basic task to cut the top piece for size, route grooves for side walls and then the "rough" drawers and deck would be complete for the front half of the cargo system. This went together super fast and left me with the final task for building out the "easy access" box for the rear of the system. The box for the rear will have a hinged lid that opens upward so as to be able to utilize the entire rear of the vehicle. Again, I used the factory tie down space to secure the box. I have seen just two other builds who have attempted to go this direction and they both used a 90 degree box; which is fine, but the 4Runners have angled seat backs and by doing this you loose valuable space - I did not want to cheat myself the additional space here. I pulled out the angle finder and measured out 16 degree angle, cut all the dadoes and rabbets to match and glued and screwed the rear box. Soon I had all the pieces secured nicely (not yet bolted) in the rear space and decided to call it a day. Here are some more pictures of the final progress...

Front Half Deck w/View of Rear Box
photobucket-41519-1356658230657.jpg~original


Rear Box Front View
photobucket-49843-1356658233078.jpg~original


Rear Box Back View (seat folded down to show angled fit)
photobucket-43785-1356658227827.jpg
photobucket-43502-1356658230189.jpg~original


Day 1 was a lot of progress!
:thumb3:
 
Last edited:
Register to hide this ad
Second day of progress was a little slow as it was cold up here in Portland and the paint was not drying with any speed at all. Still, got some updates completed:

cut and fit rear box lid - check
mortise factory tie downs - check
carpet front/rear tops - check
carpet base plate & sides - check
paint inside & bottom of drawers - check

Still need to paint the outside of the drawers, carpet the inside of the drawer runners (on the base), carpet inside of drawer bottoms, install hardware (drawer pulls, latches, corner armor), and final install. Should be able to get everything knocked out in a couple hours tomorrow afternoon. It's sure nice not having to work and getting full days to dedicate to project fabrication, progress is so rewarding! On to the pictures...

Carpet Preparation
photobucket-12006-1356757717499.jpg~original


Front & Rear Lids Completed
photobucket-54448-1356757717035.jpg~original


Tie Down Mortised
photobucket-61332-1356757719224.jpg~original


Drawers & Box Insides Painted with Bed Liner & lined with heavy black carpet
photobucket-50930-1356757717960.jpg~original


Started to come together after this was all dry!
:pop2:
 
nice!
Better than me I've just got the base cut out and procrastinated the rest haha cool stuff.
 
Day 3 was equally slow, but everything really started to take shape!

Main Box carpeted
photobucket-60875-1356847102099.jpg~original


photobucket-13054-1356847102583.jpg~original


Outside Drawer Bottoms Carpeted (I had some carpet left over)
photobucket-69139-1356847101624.jpg~original



Rear Box Installed
photobucket-34822-1356847103492.jpg~original


photobucket-66289-1356847103040.jpg~original



Front Box & Drawers Installed
photobucket-17540-1356847100640.jpg~original

(A little disappointed here as I unknowingly got some over spray on the left side)

photobucket-33305-1356847101086.jpg~original


View of full deck from back seat to rear hatch
photobucket-57647-1356847104134.jpg~original


Some final bling and then it was ready for action...
 
Lookin' Good Now!

Day 4 and Rear Storage Compartment was pretty much completed!
:guitar2:


Final Reveal
photobucket-57803-1356921301654.jpg~original


photobucket-71556-1356921302129.jpg~original

(I wanted to put "RECOVERY" on the second drawer but the spacing didn't work out with the number of characters. I may go back and put some caution style slants to match, but for now it will stay)


photobucket-62544-1356921299232.jpg~original



Action Shots
photobucket-64579-1356921300677.jpg~original


photobucket-43771-1356921300199.jpg~original



I still have some final thoughts and a couple add-on pieces I'd like to get going, but for now, I've reduced three bags of wheeling gear to the space here with plenty left to spare. The drawers are working great with the weight, but I am thinking I may swap these out for something beefier down the road (not needed, but I would like the added comfort in case they get sat or leaned upon heavily). I have also a couple security latches to keep them both from opening and closing when ascending/descending and to keep out any attempts of theft. Lastly, I still have two of the factory tie down rings and am debating on whether or not to bolt them up to the top of the deck surface - I don't think I need them as the additional height will allow for the use of the child seat rings on the seat backs and I don't really fancy breaking the smooth deck surface for tie downs / on the other hand two more secure tie spots could come in handy. For now I will save them to the side and see how future use goes.

Granted I had the wood lying around the garage (picked up for free from a neighbor that was going to throw it away), my total cost just under $178.00 and I have about $20-$25 worth of paint and miscellaneous items I could take back for credit, so I'll call the project at $150 for total cost to me. As mentioned in the original post, I will gather up the full part list and get that up in the next dedicated post before to long.
 
That is awesome! Love the way it turned out. I'd love to do something like this. Just have to find the resources.
Do you approximately how much it weighs?
 
That is awesome! Love the way it turned out. I'd love to do something like this. Just have to find the resources.
Do you approximately how much it weighs?

I picked up the entire unit for the install, so guessing about 70-80 lbs, perhaps less as the awkward size could have contributed to the weighty feel...

Thx for the props!
 
Does it fit prefect with the door close or is there a gap? I ask because when you drive forward does it open/move back at all?

Good job, looks awesome!
 
Looks outstanding.

Does the whole thing just slide out when you need the extra room?

Blackrifle01- it is actually bolted down using the factory tie down spots to ensure no movement. With the snug fit it is probably not needed, but in the event of serious crash or rollover I thought it best to secure as possible to prevent as much cabin debris as possible.
 
Does it fit prefect with the door close or is there a gap? I ask because when you drive forward does it open/move back at all?

Good job, looks awesome!

Paquitox I ran the box up to the plastic door lining. This served as a perfect guide for an accurate measuring point for each side as the wheel wells are not the same as well as making a clean flush look. With the handle pulls on there is about 2" gap from the door. Normally this would allow for some movement but I have fixed two magnetic catches to each drawer face back to prevent this and to hold should I open the hatch on an incline.
 

Members online

Forum statistics

Threads
278,310
Messages
3,554,080
Members
248,016
Latest member
Advally Service

Trending content

Back
Top