We'll call this Project: Facelift.
Here's the before:
Goals:
New headlights, the better to see you with
Clear markers, so I can be a cool kid
"Satoshi" style front grill revamp
So, here we go!
Headlights first. I have been doing lots of driving lately, and at night in the rain. What I discovered is that I basically can't see at all. Doesn't help that my high beams don't work (need to fix the switch, have been lazy). But on my future wish list is a projector retrofit headlight mod, but that will be $$$$ and time than I have right now. So to start, I found and bought these headlights:
DEPO CRYSTAL CHROME HEADLIGHTS + CORNER LIGHTS FOR 92 93 94 95 Toyota 4Runner | eBay on Ebay. They are a clear lense, which is great for a retrofit project, but they also take an H4 bulb, which is an improvement on the 9004 stock bulbs, and should make a nice in-between step between the old busted headlights and my retrofit ultimate project. Also needed to purchase an adapter wire, also on ebay (link:
One Pair Headlight Conversion 9007 Male to H4 Female Adapter for Hummer H2 Light | eBay ), to go from the 9004 to an H4 plug. At this time, I am not doing any relays or wiring upgrades, but that is on the list as well. We will see how much of an improvement this gives me. Finally, bought some Osram Nightbreaker H4 bulbs on Amazon. Link:
https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1 These are overdriven bulbs and so have a shorter life, we'll see how long they last.
Pics:
headlights, OEM on left
headlights again
bulbs
New lense, you can see its basically clear glass. Great for future projector!
adapter from Ebay
http://cimg3.ibsrv.net/gimg/www.yot..._911f2898af29063e1fd5ecaa30aa7f758040a0a2.jpg
I won't cover the swap much beyond this, its really straight forward. Take the side markers off - 2 screws each and the slide forward. Grill pops out with a flat-head screw driver to unhook the clips. 4 10mm bolts hold the headlights themselves in, then unhook the wiring. Add the new bulbs to the new headlights, add the wiring adapter, plug it in, bolt it up.
Here's a comparison shot, old vs new:
Tested the lights, everything works great. Total time, probably about an hour, including opening boxes and dealing with packaging, doing some cleaning up, etc.
Costs:
Headlights: $190
Adapter wire: $16
Bulbs: $20.79
TOTAL: $226.79
Keep in mind, I did NOT do the relay upgrade recommended by 4Crawler. This is on my to-do list still, but again, wanted to see how this worked out first.
I will post up before/after pics of the lighting tonight after it gets dark.
Now, step 2: "Satoshi" mod style grill. AKA TRD Faux grill
I won't go into the history of the Satoshi grill, if you are interested Google it. It mostly started with 3rd gen 4runners and is a pretty popular mod over there, but I haven't really seen it done on a 2nd gen. That said It's sort of a merge between that style and the current 4Runner's grill. I went with a different type of mesh than you usually see the Satoshi guys use, its a honeycomb, as close to what the current 4Runner uses as I could find. It's not as large a mesh as the current 4Rrunner, but I'm pretty happy with the look and how it turned out.
Bought from
https://www.customcargrills.com/ and am happy with the purchase. Everything is good quality, they shipped fast, prices are good.
Bought their Plastic Diamond XXL Grill Mesh Sheet in black, a 6x36" piece, and a 2.5-14" TOYOTA emblem. The emblem is an actual OEM piece, I found out when it arrived, which is great. I believe it is some Landcruiser part.
Total cost for above was $82.88
Step 1 was to cut out the center section of the old grill. I was a little apprehensive to cut up a whole complete functioning grill, but that went away quickly when I saw this:
I suspected this was a reprod grill from Taiwan, and I was right.
Cut away! Ended up using a sawzall blade to cut the pieces out, as well as a little bit of dremeling to clean things up.
Here it is center cut out.
Debated painting the whole grill black, but in the end just taped it off and repainting the inside part black again and left the outside chrome. I have in mind the future paint project, I *may* paint the grill body color. Haven't seen it done, not sure yet. So for now I left it chrome, the chrome is in good shape. I'm happy with how it turned out.
I cut the grill mesh using just wire cutters, as it's soft plastic, to fit the opening, and used a 2-part plastic epoxy to bond it. We'll see how well it holds but but for now it seems plenty strong.
Don't tell anyone, but I attached the TOYOTA emblem with zip ties.... they are black, you can barely see them. Didn't want to epoxy the emblem to the grill, and didn't have a better way to mount it. Oh yeah, and on this particular emblem, I had to remove the original mounting tabs on the back because they prevented me from aligning it center in the mesh etc. Not any other pics of the process, but again its a really straight forward little project. I'll report later on how well the epoxy holds, etc.
Also forgot to mention that the new headlights came with clear side markers. Nice!
Finished product!
I'm really pleased with the end results. Looks like a different truck now, and a whole lot better! I was tired of how the front end looked, something about it, for some reason, on mine in particular, just bothered me.
I'm hoping the new headlights last a long time and the lenses don't yellow, we'll see, they are polymer rather than the glass that the originals were made of - anyone have any pointers on keeping them conditioned and in good shape?
P.S. you can see the bumper gap nicely in these shots.... that's a story for another time. Next purchase is probably a new front bumper!