RuggedRunner's Overland 4Runner Build

TheRuggedRunner

New member
Howdy all,

About 9 months ago I picked up a fairly low mileage (105k) 4th Gen 2005 V8 Sport Edition 4WD Toyota 4Runner and finally got around to working on building out an overland camper conversion a few months ago. I previously had a 2nd Gen 2005 Honda CR-V for about 2 years that I had converted, but the further I ventured off paved roads the more I realized I had the wrong vehicle for my intended purposes...enter the 4th Gen 4Runner. I'll be documenting the build on this thread, as well as on my YouTube channel: Rugged Runner Overland. The long term plan once I've finished building out the interior is to live and travel in the 4Runner full time.

So far I've installed a Sherpa Equipment Co. Princeton roof rack, removed the back seats, and started building a bed/deck with storage underneath where the back seats and foot wells are. I've also had the dreaded sunroof failure where it jammed in the open position, which I fixed myself with a salvaged sunroof assembly...$150 was much better than the $2100 quoted by my local Toyota dealership. After the assembly was installed, I sealed the sunroof with silicone and unplugged the motor, not going through another repair like that and I don't intend to use the sunroof especially with the Sherpa roof rack installed.

With all that said, here's a picture of the 4Runner stock a day after picking it up:
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And here's a couple pictures of how it sits as of this moment:
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Here's the video of the Sherpa Equipment Co. roof rack install:
<iframe width="560" height="315" src="https://www.youtube.com/embed/hyjDyIPIo8E" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>


As well as some pictures of the roof rack after the installation:
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Removing the backseats and factory cargo deck took a few hours, but once done it freed up a lot of room in the back of the 4Runner for building out the interior. Here's the video I made from that project:
<iframe width="560" height="315" src="https://www.youtube.com/embed/lNq-RBuGPCA" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>


Here's some pictures with the backseats, factory cargo deck, and finally the carpet/sound deadening pad removed:
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Here's some pictures on the plywood bed/deck I've been working on building in the back of the 4Runner, I'm still not finished with this part of the build but it's about 80% completed.

The sub-floor:
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The plywood bed/deck:
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Updated this thread with some pictures of the plywood bed/deck I've been building out in the back on the 4Runner, it's almost finished and hopefully will take the 4Runner out to my nearest National Forest for some dispersed camping for a few days as a trial run before I start building the cabinets down each side.
 
Hey there!

Good-looking ring! And good start of interior too! like the precise plywood cut :clap2:

Will be following your build - I also just bought a 2005 4runner 4wd (mine is v6) to travel and live from full-time, with the BF, in South America...
We are kind of done with the interior, and already have camped out a few quite chilly nights (about 14F), but always good to see other cool designs and ideas, thanks for sharing!

Celine

------------------------
2005 4runner SR5
 
Ooof those cuts on the plywood where it meets the wheel well gave me pure satisfaction lol. Good job, can’t wait to see finished product. Also, that’s gotta be a few grand in lumber these days!!!


Sent from my iPhone using Tapatalk
 

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