sovat4r 5th gen build

sovat4r

New member
I know this build thread will probably fail in comparison to those already way far advanced from where I'm starting, but here goes.

I was always into building Jeeps and big GMCs, and never thought there would be a day where one of those didn't exist in my garage. However, about a year ago I fell in love with the 3rd gen and picked up a '02 SE. Built her up and have been nothing but amazed at what she accomplishes in both the mountain rocks and coastal mud. Here is how she currently sits:



When it came time for a new build, I honestly thought I'd be starting again with a new '15 Z71, however the introduction of the TRD Pro model and pics of 5th gen builds on T4R.org got me into the Toyota dealership. I loved the TRD Pro and almost ordered one, but then realized there was no possibility to get a few 'must haves', ie. moonroof and KDSS. Aside from the kick ass front end, I could achieve exactly what I wanted, plus more in a Trail Premium. Aside from the 'must haves', I knew I wanted more than the 1" lift that the Pro gives, and found it almost sacrilegious to pay a premium for a TRD suspension that I was going to immediately rip out anyway. Therefore, in early December I ordered a '15 Trail Premium with all options including KDSS, remote start, yada yada. After weeks of anxious waiting, she finally arrived last weekend.



In this 1st week of ownership, I've spent time ordering parts for my initial build effort. In the meantime while waiting for their arrival, I took care of some little things such as Oracle (CREE) 5000k LED headlamp kit, fog lights (tinted yellow) and 35% 3M tint on the front windows.





Parts for my initial build effort are ordered and should arrive early next week (lift, tires, wheels). Install is scheduled for Wednesday, and I'll post pics soon afterwards. Here is what my plan currently consists of:

LIFT: Toytec BOSS system, silver coils, HD rear springs, Bilstein 5100 rear shocks - ordered
UCAs: Total Chaos 96504 - ordered
WHEELS: 17x8 Konig Six Shooter in Graphite Gun metallic color (from my buddy Dustin at FN) - ordered
RUBBER: LT285/70/17 Toyo Open Country A/T II (my reasoning to keep the new one out the hard stuff for a while and leave that to the '02) - ordered

Other miscellaneous items in the plan that I'm still trying to decide upon:

RACK: I really like the Baja 1/2 rack vs. the full type system, but don't want to be left without proper mounting points for my future LED bars. Thinking I better pony up for a full rack system. Also like the DRABBITS rack because it includes adjustable cross bars which are a must for my snow and kayaking sports. One thing is for sure, Thule snow carriers on the factory crossbars create quite the racket and buffet loudly through the sunroof above 50mph so I'll have to figure out something soon.

ARMOR: I'm thinking the TRD front skid for now mainly for the PRO front end look. After a few years when I start putting this one into some tougher situations, perhaps full armor underneath which I'll have to investigate my options. I do need to look into rock rails though and remove the factory running boards...I know srockworks and cbi are great options, but are there any others I should look into?

BUMPERS: I plan to stay stock for now since I haven't really seen a front bumper for the 14-15s that I like with the funky body lines. Plus, I know the rear assembly is a PITA to modify. The one thing I would love is to figure out how to integrate a winch system in that huge space between the radiator and front bumper cover (on top of the front crossmember) then integrate the fairlead and front plate within the huge lower grille area. I love the hidden winch look on the 10-13 5th gens but haven't seen it successfully completed yet on the 14+.

LIGHTING: Of course once I have a rack system to mount upon, I'll pick up the obligatory front curved bar, some smaller side lights, and two for the rear. Need to figure out which of the switch options would work best as I'd like to integrate within my few cabin 'blanks' as cleanly as possible. Might pick up a set of Rigid ditch lights on CBI brackets while I'm lighting the rig up.

A work in progress for sure but hopefully I can get most of this done up front while she has little to no miles on her. I'm sure over time more and more will be added on as I discover new options from this forum.

Stoked for the first major step being installed next week. Will post progress pics as they come.
 
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Can you tell us more about the LED kit that you installed? Link perhaps to the item. What did you do with the dust covers. Pics would be great of the actual install if you have them. Thanks and looking forward to following your build.
 
ORACLE H11 LED Headlight Replacement Bulbs - ORACLE LED Headlight - Fog & DRL Bulbs - ORACLE Automotive Lighting Products

H11 Bulb install is straightforward into the stock housings. Mounted the driver units to the outside fenders with 3M double-sided tape. Replaced the HIDs in my GMC with this exact setup and ran for the past year with no issues whatsoever. Instant-on is nice too vs. HID warmup / flickering.

The ONE concern I have is no, you cant re-use the dust covers with this type setup (or HID for that matter) without cutting the plastic, routing the wires through and somehow sealing the penetrations. I just left mine off for now and drove for the past week through rain / snow / salt on I81 to see if I would have any condensation concerns (in which case I would have pulled the setup, dried with hair dryer and reverted back to stock). So far so good, but then again you have me wondering about the introduction of dust/moisture into the housing over the long run. I wonder just how critical/helpful these dust covers are?
 
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I think I see what you mean now. The bulbs don't have ballasts that you need to mount. They are just replacement bulbs. Is that correct?
 
I think I see what you mean now. The bulbs don't have ballasts that you need to mount. They are just replacement bulbs. Is that correct?

No, the kit includes the bulbs (with integrated powered fans), wiring, H11 connector and driver units. Simple plug and play.
 
Eeeek...thanks for that info. Didn't realize it before but makes perfect sense now. Stockers for now and heavier in the future I guess.
 
On the right coast, I'd look at the Bud Built sliders for the 5th gen.

As long as shipping to the Right coast isn't killer, I'm really liking what I see in the B.A.M.F 67" 5th gen weld-on slider w/ black powdercoat and DOM tubing upgrade...
 
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Very nice. Those are the exact same wheels I am considering. Can't wait to see them mounted up.


Harkco....the day after I placed my order for the Konigs I found your pics with fat tires on stock Trail rims...looks just about perfect in your MG color, especially if/when you add those Spidertrax. Definately made me second guess my purchase but I think they'll turn out just fine with my white
 
ORACLE H11 LED Headlight Replacement Bulbs - ORACLE LED Headlight - Fog & DRL Bulbs - ORACLE Automotive Lighting Products

H11 Bulb install is straightforward into the stock housings. Mounted the driver units to the outside fenders with 3M double-sided tape. Replaced the HIDs in my GMC with this exact setup and ran for the past year with no issues whatsoever. Instant-on is nice too vs. HID warmup / flickering.

The ONE concern I have is no, you cant re-use the dust covers with this type setup (or HID for that matter) without cutting the plastic, routing the wires through and somehow sealing the penetrations. I just left mine off for now and drove for the past week through rain / snow / salt on I81 to see if I would have any condensation concerns (in which case I would have pulled the setup, dried with hair dryer and reverted back to stock). So far so good, but then again you have me wondering about the introduction of dust/moisture into the housing over the long run. I wonder just how critical/helpful these dust covers are?
What dust covers are you talking about? Can you also post a picture of the headlights from the inside of the vehicle? Thanks.
 
What dust covers are you talking about? Can you also post a picture of the headlights from the inside of the vehicle? Thanks.

On the back of the headlight housings, there are white screw covers that you remove to access your headlight bulbs.....covers have rubber gaskets on them to keep out dust, bugs, moisture etc. from your housings. If you look around the projector portion, you can see open space where eventually those things could work their way into the large open portion of your headlight, thus leaving you no real way to remove them. After running a week with the dust covers off, my concern got the best of me and I went back to standard Silverstar Ultra bulbs (gotta get it as white as possible at least) which allowed me to again seal the housings using the rear dust covers.

Also, I don't have any pics from inside the truck using the LED bulbs. After a week running them I wasn't very impressed with their light output (as compared to my previous usage with them in my GMC where they were awesome)...so I removed them for the time being and sucked up the loss.

I may get a wild hair and install HIDs in the future (which have a smaller bulb thus allowing more space to route cabling and modify your dustcovers to accept/seal the wiring), but for now I'm perfectly happy with the standard Silverstar Ultra H11s.
 
On the back of the headlight housings, there are white screw covers that you remove to access your headlight bulbs.....covers have rubber gaskets on them to keep out dust, bugs, moisture etc. from your housings. If you look around the projector portion, you can see open space where eventually those things could work their way into the large open portion of your headlight, thus leaving you no real way to remove them. After running a week with the dust covers off, my concern got the best of me and I went back to standard Silverstar Ultra bulbs (gotta get it as white as possible at least) which allowed me to again seal the housings using the rear dust covers.

Also, I don't have any pics from inside the truck using the LED bulbs. After a week running them I wasn't very impressed with their light output (as compared to my previous usage with them in my GMC where they were awesome)...so I removed them for the time being and sucked up the loss.

I may get a wild hair and install HIDs in the future (which have a smaller bulb thus allowing more space to route cabling and modify your dustcovers to accept/seal the wiring), but for now I'm perfectly happy with the standard Silverstar Ultra H11s.
Thanks for the explanation. After reading about this, I decided against LED lights and ordered HIDs from the retrofit source. Yesterday they posted a $25 discount on the XB35 so I ordered a set.
 
Finally, all parts arrived and Phase 1 of my build is complete!

2 weeks and 1100 miles of stockness were great...truck performed admirably trolling the snow and ice to the ski slopes, but absolutely couldn't wait to get back up in the air.



Put her all together this week and picked her up from getting rubber and alignment this afternoon on my way to the airport. Drove about a hundred miles of mixed interstate, country single lane, etc. this evening and even tried cutting up a little....thus far absolutely no issues with having to reset the stability/crawl/etc. She tracks straight, KDSS as awesome as ever and I swear the ride is better than before (at least to what I'm used to). Also, no rubbing lock to lock in forward or reverse...simply removed front flaps but nothing on the BMs.

Anyway, here are a few quick pics...sorry for the dirty salt and winter road crap all over her...will try to clean it up and get some better pics when I'm back from the Bahamas next week.











Next up: GOBI!
 
Gotta be an illusion but that 3rd gen looks huge, relative to your 5th. Your truck looks the size of a Highlander! Ha!
My lift goes on next Monday (or Monday a week) as some might say.
Registration arrived today so I'll pick up a plate tonight.
Gonna be a long week waiting!
Your "phase 1" looks great.
 

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