The devil is in the details, or how I am one lucky SOB!!

Slowgoat

New member
I put in FJ coils and 5100s, after pulling the blown XREAS system last weekend after planning this for a long time.

I saw that my CV joint was bad in addition to the blown XREAS shock, but couldn't get to it last weekend.

After the suspension swap, I had a clunking noise still and when I went into 4 Hi and 4 Lo, it got much worse. A lot of grease had come out of the CV boot. The CV must have been the culprit, right?

Yesterday, a week later, I did my first CV swap, and other than the usual learning curve, it went well.

I took her for a test drive and my heart sank.

The clunking was different, but was still there. It was more like a clicking, tinking sound that started at 10 mph and increased and decreased with speed.

It was bad.

When I put it in 4 Hi and 4 Lo, it was way louder and just sounded like the left front was going to come off!

I figured I screwed something up, or got a defective CV replacement. The symptoms led me to think: hub, transfer case, differential, or bearings ($$$), and actually I went to bed convinced (hoping!) it was the u joints after some digging. The symptoms made sense.

I checked everything out this evening, putting her up on 4 jack stands, and checked the suspension components, etc I wiggled everything, all the usual stuff.

Nothing.

I got underneath and checked the back U joint.

Nothing.



I checked the front U joint and started laughing.





The XREAS line got pulled tight when I zip tied it and was resting against the U joint.


Here is where I zip tied the front drivers XREAS junction point, which caused all that trouble:





All that racket was the XREAS line resting there and being slapped by the u joint. I guess the front U joint starts turning above 25 mph or so.

So she runs like new, quiet and smooth now! What a riot! I had myself going pretty good there for a second.

If you zip tie the XREAS lines, don't forget to check out the lines back where they cross over the frame.



This is what it looks like temporarily until I can pull the XREAS lines and controllers out:



 
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