Warn XP 9.5 Replacement Motor/problem :(

[nytefog]

So of course my motor failed on my Warn 9.5 XP Winch because of not sealing the drain port from having a front mounted feet on my ARB bumper. I always exercised the winch like your suppose to and I am almost positive I remove the silicone/caulk from the lower/bottom drain port. Of course during the Winter storms here in NJ I was having fun using the winch. All of a sudden the winch began to slow down with out a load on the line and then just STOPPED. I just get the click from the relay but the drum doesn't spin at all, I tried engaging and disengaging the clutch, and tried to power the motor in and out but still no action just a clicking.

I assume its the motor but haven't check it with a meter yet to ensure that the power is getting to the motor. I stuck I small allen key in the bottom drain port which had a small amount of very rusty/ orange water drip from the opening so I almost have no doubt the motor is done.

It really sucks because its only 2 years old with minimal real usage. I even have dielectric grease over all of the electrical connections so I took every precaution to try an prevent any issues so I'm pretty bummed out.

Does anyone have any suggestions on where I can get the best price a replacement motor (68608)? I'm also open to any suggestions on replacement and suggestions to prevent this from reoccurring? I want to fill the motor with epoxy like I see in variable speed HVAC motor modules.!

Any comment, suggestions, and or other things l should so to make this winch better and even more reliable as possible. Perhaps even a better more powerful motor, if possible?

I really appreciate everyone and anyone's help. I need to have this rectified before I install my Radflo 2.5 suspension Kit, control arms, and all the goodies that come with that! Then I can ditch my 2.5/1.5 Daystar spacer kit.

 

[ebg18t]

Have you talked to Warn? My limited dealings with their tech support/warranty was ok (depending on who you get). They might be able to tell you what to test to verify the issue and get you proper replacement parts.

 

[Brutalguyracing]

So of course my motor failed on my Warn 9.5 XP Winch because of not sealing the drain port from having a front mounted feet on my ARB bumper. I always exercised the winch like your suppose to and I am almost positive I remove the silicone/caulk from the lower/bottom drain port. Of course during the Winter storms here in NJ I was having fun using the winch. All of a sudden the winch began to slow down with out a load on the line and then just STOPPED. I just get the click from the relay but the drum doesn't spin at all, I tried engaging and disengaging the clutch, and tried to power the motor in and out but still no action just a clicking.



I assume its the motor but haven't check it with a meter yet to ensure that the power is getting to the motor. I stuck I small allen key in the bottom drain port which had a small amount of very rusty/ orange water drip from the opening so I almost have no doubt the motor is done.



It really sucks because its only 2 years old with minimal real usage. I even have dielectric grease over all of the electrical connections so I took every precaution to try an prevent any issues so I'm pretty bummed out.



Does anyone have any suggestions on where I can get the best price a replacement motor (68608)? I'm also open to any suggestions on replacement and suggestions to prevent this from reoccurring? I want to fill the motor with epoxy like I see in variable speed HVAC motor modules.!



Any comment, suggestions, and or other things l should so to make this winch better and even more reliable as possible. Perhaps even a better more powerful motor, if possible?



I really appreciate everyone and anyone's help. I need to have this rectified before I install my Radflo 2.5 suspension Kit, control arms, and all the goodies that come with that! Then I can ditch my 2.5/1.5 Daystar spacer kit.

Check over at tacoma world
Look up xxxx posts about it
He just replaced his warn motor for same reason
I believe he only paid like $100 for a new motor

 

[Brutalguyracing]

motors
http://www.rakuten.com/sr/searchresults.aspx?qu=warn+winch+motor

and small parts from here
Jeep Parts & Jeep Accessories From The Jeep Parts Experts - Quadratec

here is the guy
hope this helps
http://www.tacomaworld.com/forum/north-east/274779-nj-b-s-thread-907.html#post8242984

 

[nytefog]

I appreciate the response. I'm just upset that the winch failed so early in its life and I took care of it. If I didn't take care of it I would not be complaining. I really don't want to have to take the entire winch out of my ARB deluxe bumper....Its funny the winch cost as much as the bumper!

BTW, Is it worth the investment for synthetic winch cord vs. Cable?

Thanks Again

 

[ebg18t]

I



BTW, Is it worth the investment for synthetic winch cord vs. Cable?



Thanks Again

Yes. Synthetic is better in many cases. My last 2 winches have had synthetic line. You just have to more careful about abrasions with the synthetic.

 

[nytefog]

Yes. Synthetic is better in many cases. My last 2 winches have had synthetic line. You just have to more careful about abrasions with the synthetic.

Besides weight and safety why is synthetic better? What winches have you had and which do you prefer and why? I'm just trying to better understand different winches. pricing, different build types, ect.

Thank You for the info.

 

[ebg18t]

Besides weight and safety why is synthetic better? What winches have you had and which do you prefer and why? I'm just trying to better understand different winches. pricing, different build types, ect.



Thank You for the info.

I have received several wire splinters thru my gloves using wire rope. Just have to be careful using a worn wire rope. But after seeing the damage caused by a broken wire rope I never used one again. I currently run a TJM 9500 w/Synthetic line.