How To Press Shock Bushings In and Out

tbst

New member
So if you order Bilstein 5100 Tundra then you will need to push out the old bushing and push in a new (3/4") bushing into the shock. This applies to the rear shocks, the fronts don't need any bushings to be pressed in or out.

This is one way it can be done.

Tools Needed
3/4" deep well socket
Impact gun (or strong arms and a 1/2" ratchet)
32 mm socket (rent from AutoZone for FREE)
Pitman puller (rent from AutoZone for FREE)
Crescent wrench

Supplies Neeed
Shocks
3/4" bushings
1/2" x 5" carriage bolts and corresponding nuts with a few washers

Pushing Bushings Out
Get out Pitman puller.

312703f1.jpg~original


Add a few washers to the end of the Pitman puller. This is done for two reasons. One, the shaft on the puller will fit into the bushing, jamming into the bushing. Two, the shaft isn't long enough, so you need the washers to push out the bushing.

fd2e848d.jpg~original


Put on shock.

ab86dc48.jpg~original


946e39b6.jpg~original


Crank down (your choice: man or machinery). Should look like this.

61c37c10.jpg~original


Keep cranking down until you have this out.

6cabc3c8.jpg~original


This is the end result.

8b96d61a.jpg~original


Pressing Bushings In

This is where you will need the 1/2" carriage bolt.

Make a setup like this with the 3/4" rubber bushing.

bc67abea.jpg~original


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Using crescent wrench tighten down.

b109dbcf.jpg~original


This should be the end result. If you go too far then switch over to the other side.

57741c1f.jpg~original


Done!

Obviously this would be done another way, pressing the bushings out only using the 32mm nut. However, I have not tried this method. I am very sure it would work though.

And a h/t must go to rickashay and 004RunnerLtd for their help and bouncing ideas off them with 004 giving me the Pitman idea.
 
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Awesome man!
Came out great. Thanks for creating this write-up.

Will be ordering my rear tundra 5100s (with hour glass bushings) and OME 906s shortly!
Post photos when you get your suspension all in!
 
i like it. btw got my shocks in today. thanks again for the hook up. i owe you.

One day I will call on you. :D

Awesome man!
Came out great. Thanks for creating this write-up.

Will be ordering my rear tundra 5100s (with hour glass bushings) and OME 906s shortly!
Post photos when you get your suspension all in!

Will do. And thanks for your help.

This applies to the rears only, correct? Front 5100s need no modification?

That is correct. Rears only need bushings pushed. From 1/2" to 3/4".
 
Great write-up! Glad that you got everything to work out.

So, this proves it.... you CAN press out the tundra bushings and hourglass ones WILL fit in their place! hahaha
 
great write up! where do you get those bushings? anyone know if they'll fit stock tundra trd billies? i got some i want to fix but can't find the bushings anywhere...
 
Thanks guys!

For whatever reason I am not getting email notifications anymore for threads I am sundries to.

Eddy and Qyota, those look exactly right and they have the right 3/4" inner diameter. Really cheap too!
 
Thanks for the valuable write up!
I am still slightly confused with a few things,
1.In the pictures you are changing the bushings on Rear Tundra 5100's.
2.Does this need to be done to the front shocks as well? I am installing Front Tundra 5100's (f4 be5 6929 ho)?
3.Also I have been told the rear Tundra 5100's are too short for a 3 inch lift is this correct??
 
Thanks for the valuable write up!
I am still slightly confused with a few things,
1.In the pictures you are changing the bushings on Rear Tundra 5100's.
2.Does this need to be done to the front shocks as well? I am installing Front Tundra 5100's (f4 be5 6929 ho)?
3.Also I have been told the rear Tundra 5100's are too short for a 3 inch lift is this correct??


This does not need to be done with the fronts. They are already the right size.

The Tundra 5100's with a 3" lift are perfect. No worries. If you want some more travel you could look into Bilstein 5125's.
 
Got my rear 5100s and the 3/4" bushings today. Gonna do the bushing swap tomorrow. Interesting that the 3/4" bushings are all rubber, but the 1/2" ones have the metal sleeve.

EDIT: just did the bushing swap, went great! I just used the two sockets and the carriage bolt for removal and install. Actually use a dead blow hammer to get the new ones in most of the way.

Nice write up, tbst!
 
Glad it worked out for you!

Just out of curiosity, where did you get the bushings so others can know where to get them?
 
Rear 5100 bushing measurements?

Sounds like the Bilstein replacement bushings have been recently upgraded to urethane to ward off customer complaints about warn out bushings. Has anyone done the measurements on the 5100 to see which Energy Suspension/Prothane Suspension would fit the bill? I've gathered that it needs a 3/4" center, but in Prothane's catalog, they offer both 1 1/8" and 1 1/4" diameter bushings with a 3/4" diameter center hole.

Prothane Suspension Parts - Universal Bump Stops
 
Bringing this to the top again.

I've seen different options for replacement bushings (The Summit's above 98108G, Daystar KU08007 and the Energy Suspension 98108R). All of them seem to be the 4 piece hourglass design but they also seem to not have a metal bushing like was asked above.

Is a metal sleeve an additional needed piece? The metal sleeve is the reason for the change in bushings in the first place.
 

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