95 Daily and Overlander in WNC

HachiRolla

New member
Alright guys, it's story time! I'm right in the midst of the good stuff here so I thought I'd share what's going on!

Here are some basic details about where we are at now, I'll try to keep this updated as we progress!

Y/M/M: 1995 Toyota 4Runner SR5

Engine: 3VZ-E 3.0L V6
-Fresh timing belt, water pump, head gaskets, valve adjustment, tune-up
-Headers (eBay special, surprisingly high quality)
-Cold air intake (eBay special, truck was missing an intake and this was cheaper)
-LCE EGR Delete

Suspension/Drivetrain: Front IFS with stock 7.5” diff, Rear solid axle with stock 8” diff
-New Moog ball joints, steering linkages
-New National wheel bearings and seals
-Front 4Crawler ball joint spacers
-Rear OME 901 HD springs
-2” 4Crawler body lift (eBay special headers were touching the firewall, excuse for 35’s)
-ProComp Series 51 Rock Crawler wheels, 15”x10” 3.75” BS
-Cooper Discoverer STT Pro 35x12.50R15

Interior:
-OTRATTW Rocker switch to replace rear window switch
-Dual bluetooth radio (had to get some tunes going)
-Rear cargo area lights (best $10 I ever spent!)

Exterior:
-Roof and spoiler bedlined
-LED front turn signals
-LED fog lights
-Custom front bumper with recovery points
-Custom rear bumper with tire carrier and recovery points
-¾” Bow shackles (2 front and 2 rear)

Miscellaneous:
-Tool bag (Various pliers, tire repair tools, zip ties, hammer, etc.)
-Husky tool set (I have $30k worth in tools at work but couldn’t be bothered to spend more than $60 on a throwaway truck set)
-Schrade SCAXE9CP survival axe with folding saw, SCHSH1 telescoping folding shovel
-Recovery bag (strap, shackle protectors, ratchet straps)


September 26, 2017 I pulled this old rag home to Black Mountain, NC from Jonesborough, TN. $700 and a couple hours on the road drug home this 95 SR5 with blown head gaskets on a 3.0 and a 5 speed and 4WD.

Don't mind the potato quality picture!

rlW1PJB.jpg


First order of business was starting the parts ordering process. Timing set, head gasket set, intake, headers, 4Crawler BJ spacers, OME901 springs, LCE EGR delete, ProComp series 51 wheels in 15x10.

Then once all the parts started showing up, we tore into it!

sGRDzrU.jpg

lYFwVd7.jpg


And my friend rebuilding his $200 forester engine the same weekend.

zVgn2hY.jpg


Headers for the notorious head gasket issues, hopefully this will keep the heat away where it counts!

vMG89k9.jpg


Made good progress the following weekend!

jbWUDo8.jpg


But not good enough.

7dHl42r.jpg


Rough running after the top end rebuild which was totally my fault. I neglected to check or adjust the valves after having the heads cut and valves cut in. Pro tip, don't cut corners, it WILL bite you. It did run enough to move around at this point but not well enough to drive.

I did finally get around to measuring the valves and ordering the proper shims, in the mean time I installed the lift stuff that I had. That was a major boost to the motivation for me.

i8WJHQ8.jpg


So I had the parts and finally made time to get everything together. Ran way smoother and made me much more confident in it.

Now, because I chose the eBay special headers (Superb quality for $130! No complaints at all) they were a little too close to the firewall than I cared for, touching brake lines and wires, I opted for a 4Crawler 2" body lift. Personally, I am not a fan of body lifts, but I didn't have a ton of options at this point. A couple hours with the lift and everything had a more appropriate clearance.

c3GUywb.jpg


I knew I wasn't keeping the front bumper so away it went. Wow, it looked a lot bigger, I was really getting excited at this point. Prepping for the front bumper let me cut away some excess sheet metal and start believing!

5Gjy8IX.jpg


What a stance it had now!

And finally! After some more tuning and tweaking she was on the road!!
,
58nZBqX.jpg


Not much happened for a little while following that point aside from fixing little bugs and kinks.

Some noise started concerning me and knowing that the bottom end had water cycled through it from the blown head gaskets made me decide to throw rod bearings at it, not the best approach but after fighting with it for probably 6 months at this point I was tired of fooling with issues.

iiAfFRv.jpg


They weren't great, but also weren't awful.

Things were coming together at this point and still there wasn't much happening so I tried to find a little more motivation. Started a design for the front bumper.

hEYST0P.jpg


The design sat around for a little while, I had the materials to do all of this but still suffered with the motivation factor. Fighting this thing for so long really put me in a funk.

I picked up some LED light strips at a big car show/swap meet and got around to installing them, needed some better lighting in the back. For the $10 I spent I was super pleased with them, they're wired into the original cargo light in the back and while that fixture no longer works the switch does control the lights either for the gate opening or constant on.

q1acWeu.jpg


That is in complete darkness outside and you can see how well the rig is lit up!
 
Last edited:
Register to hide this ad
And a couple weeks ago, it finally began!

wJTmrgz.jpg


0uFLQZy.jpg


U6X3MnB.jpg


bVoFImB.jpg


pfnAmFW.jpg


Got the bottom section of the rear bumper buttoned up and started on the carrier with some custom pieces.

G6HKHE1.jpg


Don't mind the boogery welds, the penetration is there but it was old wire.

Working on the carrier.

WxlnHHJ.jpg


And pretty well buttoned up.

N4UqhCQ.jpg


And getting started on the front bumper with some more custom pieces. Machinist didn't have any 0.500" mild to cut these out of so we cut 4 pieces of 0.250" and welded them together.

Huo0daJ.jpg


And here we go, bending and mocking up along the way!

ISx3qlY.jpg


u6KkY9V.jpg


MXQkCE9.jpg


i1pxEc9.jpg


FjlkQB4.jpg


kswaRHo.jpg


pwJFtZD.jpg


c7mOlsJ.jpg


And a roughly "finished" product.

bbEuiZy.jpg


And just this Monday, we got some new shoes! Cooper Discoverer STT PRO's in 35X12.50R15!

sDbcE10.jpg


That's all I have for the moment, I do have a few little details to add but it's getting late here and I felt like this was long enough for an opening post!

Cheers,
Mike
 
Thanks Guys! I was just updating my parts list here and figuring up how much money I've got tied up in this truck with all the bits and pieces and tires (the most expensive part yet!)

I'm working on two more designs, one for a roof rack and one for a platform in the back, that I hope to be sharing soon. I need to find some long extension drawer slides or some sort of contraption for drawers under the sleeping platform.

More to come soon!
 
More details!

Things to come!


Needs:
-ProComp ES9000 Shocks
-HiLift Jack
-Snatch Strap
-Tree Saver
-Aussie Locker (rear)
-CB Radio (antenna, cable, radio, mounts)
-Manual hubs (Warn or Aisin?!?)
-Braided stainless brake lines
-Floor mats (Husky Liners looking like the best bet here)
-Dual battery set up
-Winch
-External Lighting
 
Nice rig, I love the build so far! Maybe I missed this, but how hard and expensive was the head gasket repair? I'm looking at getting a 3.0 2nd gen that may have bad HG's and dont know if they're worth fixing or not?

Anyways, keep up the build! It's awesome so far!
 
Nice rig, I love the build so far! Maybe I missed this, but how hard and expensive was the head gasket repair? I'm looking at getting a 3.0 2nd gen that may have bad HG's and dont know if they're worth fixing or not?



Anyways, keep up the build! It's awesome so far!


Wow, sorry for the late reply! The head gaskets are definitely not the easiest, nor the hardest I've ever done, but are time consuming. They can be worth fixing or swapping, I know you can usually get these trucks pretty cheap. Thank you for the compliments, for some reason tapatalk doesn't notify me about this forum like it does my others, so I never saw the replies!

Wow, sweet build!


Thank you, sir!

great build! love that color!


Thanks! I'm quite fond of it myself!



Sent from my iPhone using Tapatalk
 

Members online

Forum statistics

Threads
278,316
Messages
3,554,106
Members
248,016
Latest member
Advally Service

Trending content

Back
Top