99 4runner rear actuator wont go together

Kevin Deshler

New member
I took the cover off my actuator to clean the contacts. Big mistake the whole actuator fell out and now I cant get it back in. The gear I can see in the little hole moves and I cant get it to go back in. My question is is that gear broke inside to be free floating like that. Or is that how it is? Help
 
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You are talking about the rear locker actuator?
...and are you asking about the gear inside the diff, that moves left and right?
 
If the answers to my questions above are "yes"... That gear is supposed to move freely. When moved to the driver's side, the rear diff is unlocked. When moved to the passenger side, the rear diff is locked.
If you have taken the whole actuator apart, the armature may move or the actuator gears may move. In either case, there is no guarantee that the actuator gear is properly aligned with the diff gear any longer, when you install the actuator again. There is a write-up on the web if you search, which helps get the actuator back in sync with the diff gear. You should search for it. I believe it goes something like this...
-Plug the actuator in and put the actuator in the unlocked position.
-With a screwdriver, move the diff gear all the way to the driver's side.
-Then, install the actuator.
I think that is the only way to make sure it is lined up. Putting things together with the actuator in an unknown position, or putting it together with the gear and the actuator in the locked position will lead to problems.
 
I should have specified I'm talking about the transfer case actuator. The back one not the front one. I removed the 3 10mm bolts and was going to clean the inner contacts. Unfortunately the inner assembly fell out. I can't figure out how to add a pic from my phone.
 
73d6af0b1d5d72a095cb9001f684579b.jpg
 

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