Re: 4Runner FAQs
Re: 4Runner FAQs
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REMOVING STARTER FROM '96 - '02 4RUNNER
Thanks to Maxman1, leenmachine, and robby1320
Q: After removing all the hardware and connector, I found there was no room anywhere to remove the starter from the vehicle. I removed the front tire, dip stick, exhaust manifold heat shield, but all the openings are too small to allow the starter to be removed. V-6, AT, 4WD. Anyone know how to get the darn thing out?
A:
Method 1 - Remove the trans tube, lift the truck, remove the right front wheel, remove the rear splash pan, remove the power cable and plug from the starter, remove the two bolts holding the starter in. Then remove the 4 bolts holding the steering rack in, disconnect the right front ball joint, slide the rack out, and bring the starter out from the bottom. I know it sounds like alot of work, but it shouldn't take more than 2 hours if you have the right tools.
Method 2 - Gently push the brake line out of the way. Remove the bolt on the inside of the frame that holds brake line in place. The exhaust manifold heat shield and the upper half of the tranny dipstick also must be pulled. Once all this is done the starter goes right in.
Method 3 - Disconnect the battery. Remove the dipstick and upper half of the dipstick tube. The tube wiggles right off after unbolting it. Don't forget to plug the hole with a clean rag or something to keep debris out. Get in under the vehicle with extensions and a knuckle to remove the starter mounting bolts. Remove the front tire and the protective rubber sheet inside the fender. Look at the brake line. There is a removeable segment that, one removed, will give you great access to the starter. I would be hesitant to just bend it out of the way, since a kink will ruin the brake line. Let the brake fluid drain completely. Using a piece of string, I wrapped it around the upper brake line/fitting and pulled it to the left out of the way. The starter is now completely accessible. Bleed the brakes after re-assembly.
REMOVING STARTER FROM 3.0 V6 2ND GEN 4RUNNER
Thanks to 4Wheel
DISCONNECT THE BATTERY FIRST THING!!!!
Use a combination of your longest 3/8 drive extensions to get your ratchet in front of the motor mount, do this from the top side leaning over the fender, this is to remove the top bolt, remove the wires from the top side also when you get BOTH bolts removed you can rotate the starter to gain access to the terminals. The bottom bolt is on the transmission side this one you will need to be under the truck, then go back topside and undo the wiring. You will have to move transmission cooling lines if you have an automatic, one of the mounts for the lines actually uses the starter bolt to anchor. Don