Broken Transfer Case Casing

It would be tricky trying to do it underneath the car, with everything wanting to flop downard. The front output shaft, the rear output shaft, the two shifter rods. And you'd have to be very careful cracking the cover off and sliding it back - make sure that rear output shaft does NOT slide back. But yeah, the rear case cover/bearing support does slide off. I just had a couple of them completely disassembled while doing a doubler setup. And then you have to get the sealing surfaces BONE DRY while oil seeps out of the case so you can FIPG it back together without it leaking afterward.

I guess I'd characterize it as being a bit risky in terms of things going wrong. If that rear output slides out, you're into a world of very finicky reassembly. Replacing the whole case as a unit is more work, but not a WHOLE lot more, and I'd say it's lower 'risk'. Less chance of it going sideways and you ending up with a pile of parts.

I guess if you wanted to try replacing the cover, just give it a go with your new donor case. take the cover off on the bench and give it a practice run putting it back on, see how it goes. If it goes well, go ahead and take the broken one off.
 
I saw a reputable Toyota mechanic (not a Toyota employee, just specializes in Toyotas) "fix" this same issue with some type of FIPG, black Toyota kind. If it was good enough for him and his customer's vehicle, it would be good enough for me. However, I think his crack was on the fill plug. Big difference.

I have a small leak from a gasket between two big sections of the t case. Looks like the gasket got pinched or was improperly installed. Thankfully I'm only losing about a cup per year of fluid. I stay prepared and am not worried about it. In your situation, I'd first want to see how much it was leaking, then go from there.
 
Agreed, sounds like what I've seen on the two donor cases I took apart for my doubler project, as well as the case I took out when I swapped the doubler in. Looked pretty much like red/orange RTV. I'm not quite sure what the technical difference is between RTV and FIPG, it's possible that FIPG is a type of use for RTV?
 
This is probably better then Toyotas FIPG

[This specific one is for engine seals...]


Threebond Form in place gasket.
b9fb6603efe884e279bd9a0b3eba8d2c.jpg


Sent from my SM-A505U using Tapatalk
 
Last edited:
I am not trying to knock Toyota FIPG. It's a good product. It's just as time goes on new products can be used in place of granted if they are fir the same thing. :)

Sent from my SM-A505U using Tapatalk
 
I am not trying to knock Toyota FIPG. It's a good product. It's just as time goes on new products can be used in place of granted if they are fir the same thing. :)

Sent from my SM-A505U using Tapatalk
Not knocking you for sharing. I went to do research and found 1217G specific for transmission case use. I appreciated your post

Sent from my Pixel 4 XL using Tapatalk
 
Not knocking you for sharing. I went to do research and found 1217G specific for transmission case use. I appreciated your post

Sent from my Pixel 4 XL using Tapatalk
I didn't think you were. I just wanted to add it as a possible option instead of toyota fipg. :) which works very well too. :)


Lots of high performance engine rebuilders use threebond products. You are correct I need to specify that ones for engine. Good call. :)

Sent from my SM-A505U using Tapatalk
 
Last edited:

Members online

Forum statistics

Threads
278,309
Messages
3,554,066
Members
248,016
Latest member
Advally Service

Trending content

Back
Top