Customized oem front grill!!!PICS INSDE

truckhigh

New member
these are some pics not finished yet.

f06.jpg


f67.jpg


I picked up a used oem front grill from ebay for really cheap. So I got it to tear it up and make somthing cool..lol

tools and supplies

1.bondo
2,bodo fiberglass hair
3 sand paper(60,120,220,400)
4.sheet metal 18-20 gauge.I had it lieng around.
5.sheet metal screws.
6 .10pcs file set. a rounded oen and a box forsure.
7.some epoxy.
8.dremel with cut off discs. (I used some diamond metal ones from harbor freight for like $5 works like magic on plastic and dont snap at all. the say they cut metal (total B.S.)

I am pretty good at bondoing so I dont recomend this for beginners at all. Unless you got lots of spare tiem and a spare grill
.

this took me a whole weekend. mostly waiting for bondo and fiber glass to dry.

i cut the center and emblem holder thing out. Now its a flimsy floppy grill. take your time cutting the 20 support fins.So you dont have to use filler on them later. I cut them close and filed the rest down..

2 I used the sheet metal and and epoxied it behind the front emblem hole and the hole on teh side of the grill that were from teh center being cut. I the used sheet metal screws and screwed them from the back and cut the remander off the top. this was to reinforce it.

3.then i used the bondo hair on top of the metal plates to even the gap in the plastic. Then i just bondoed over it.

4. I used a rounded file to get a perfect curve on the center part of grill and a box file to get a perfect step on the lower cross bar. Then just block sanded it down.

5. prime,paint and clear coat.

I really like the look and cost me time $40 in supplies and $40 used grill on ebay..i scored cheap grill.

I would be happy to answer any of you questions. I am currently fixing some imperfections. So more pics to come.Plus it is just rattle canned for now.

I also installed a body lift.HERES TEH THREAD!!!!

http://www.toyota-4runner.org/showthread.php?s=&threadid=14410


a06.jpg
 
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truckhigh - very nice man! Hell of a lot cheaper than the JAOS version!!!

Nice truck too! You Cali guys go hard core on your 4Runners!
 
Beautiful. Do you have any close-ups?.

You are totally tempting me, but I don't think I have the skills you do. Is the lower grill next?
 
Yeah it does take alot of patience. I think everything is easy except for the the sanding the low spots in the bondo. I am currently re fiberglasing the side so there stronger. I will be done by this weekend and have some good pics for you guys.

It was about $80 VS $400 JAOS AURA . I like it alot better. even witb either grill they still have to be painted.
 
Do you have any pics from the front? The first pic doesnt seem to be working...cant see it...
 
Yeah it does take alot of patience. I think everything is easy except for the the sanding the low spots in the bondo. I am currently re fiberglasing the side so there stronger. I will be done by this weekend and have some good pics for you guys.

It was about $80 VS $400 JAOS AURA . I like it alot better. even witb either grill they still have to be painted.
any chances you could do a repost of some pix? they are now gone do to the age of the 1st post.
thanks
 
That looks like the "Satoshi" mod that the 3rd gen guy are doing. Here's a writeup by Bob at yotatech for those interested: http://www.4runners.org/articles/satoshi/

It also looks cool when you add the OEM "Toyota" emblem. Here's a pic off of my 3rd gen:
DSC01201.jpg~original

ok, i realize this is an old thread..but i wanna see a full picture of this 3rd gen or any other 3rd gens with what i think is a Jaos center protector R that Jason Burtman is selling..
 
thanks for the photos..Imo the Center protector R looks best on 96-98 4Runners...only if they weren't so expensive????
 
Ummmmm how much is it for the "TOYOTA" Emblem ???? I have a 4Gen and would love to install one...... How much ? Will the dealer have it in stock >? if not where can i order one ?:shrug::
 

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