Feeling like a loser right now!!

fightman80

New member
Long story short, my tow package became loose when on my recent quadding trip. As a result, the tow package seems to have dropped down a little.

See the gap between the bumper and the tow package??? It used to be closer together.

DSCF5293.jpg~original


When I initially installed that piece of crap, I had modified it to fit as it had come off an 87 Pathfinder. When we came to install it, the bolts we had were too short, so we ended up having to bolt them to the inside of the frame rails. It's kinda hard to explain, but basically, the bracket for the tow package is just a plate, which sits against the inner side of the frame rail. Two holes (on each side of the tow package) were drilled through the plate, and through the frame rail, and then the bolt was pushed in. We then MIRACULOUSLY threaded a bolt onto the bolt, which took for EVER to do. Unfortunately, the bolts that were located deeper into the frame rails, did not have lock washers on, and therefore, the nuts backed off there. The other 2 bolts held tight because the lock washers were on.

Now, I decided to take the entire tow package / Tire Carrier off, and de-grease, grind off the loose rust, and then paint it with Rust paint.

Here are some pics of that process:

DSCF5294.jpg~original


Degreased and washed:

DSCF5295.jpg~original


Grinding it down:

DSCF5296.jpg~original


Paint:

DSCF5298.jpg~original


I figured I'd do things extra nice, look over all my welds, make sure everything was still nice an solid before mounting it back on the truck. Problem is, I CAN'T FOR THE LIFE OF ME!!! Get the darn nuts started on the bolts inside the darn frame! I tried taping a nut to the wrench and trying to thread it on. I tried getting my wife tiny little hands inside the frame rail to try and start the nut, but after over an hour trying on the one side......I GAVE UP!

Of course, Fightman being Fightman.....I had to have a fit! Threw the darn tow package, Thrust kicked and then pounded the crap out of my Heavy Bag a few times, (with my wife simply looking at me like I was some escaped lunatic)!

Basically, the the shop looks like this:

DSCF5299.jpg~original


And the 4Runner........is naked:

DSCF5297.jpg~original


Now I'm not sure what I'm going to do. Thinking of simply buying longer Grade 8 bolts and drilling another hole directly across so that I can bolt it up on the other side of the frame rail instead of inside......

Please tell me I'm not the only one who has trouble doing stuff to his rig sometimes!!
 
Register to hide this ad
Can you weld a piece of rod to a bolt, feed that thru the frame and use a nut on the outside of the frame? If I recall that's how my cbi went on. The factory ones used like a piece of flat stock with a couple bolts tacked to it.
 
I feel you man. It seems like every time I do something on my rig something has to go wrong. Just a couple weeks ago I was mounting up my budbuilts. I had to drill out the stock front mounting spots because 2 out of the 3 had half the bolts stuck in them. During the process the drill jumped and punctured my radiator! The brand new radiator I just put in like 5 months ago when doing my timing belt and water pump! I now have my second brand new radiator in the past 6 months and have to add that onto the cost of my budbuilts...

Give it a day then go at it with a buddy and you'll get it back together.
 
I know this might sound crazy, but why don't you search Craigslist for a FACTORY 4RUNNER tow hitch and re-weld your spare tire carrier on it? :hiding:
 
i say get some longer bolts and drill the sucker :P

i'm postponing my hitch until next year, :) found a used one in a junk yard for $60
 
my buddy offered to come by tonight and give me a hand........might be doing some revisions to the tire carrier locking mechanism too.....I'll be posting some of this in my build thread soon............
 

Members online

No members online now.

Forum statistics

Threads
278,309
Messages
3,554,071
Members
248,016
Latest member
Advally Service

Trending content

Back
Top