Its the same old problem! about 2 years ago, I replaced the factory brakes. New pads, rotors and calipers up front. I had gone with plain reybestos rotors and green stuff 7000s up front, plain reybostos and Akebono ProActs in the rear. I had actually ordered two sets of the front EBC pads, so I had to run over to Advance and get the ProActs for the rears while my truck was up on stands.
6 months later, my fronts were badly warped. I figured it was due to using the 7000s on plain rotors, too much pad for the rotor. Since I had the extra set of the 7000s sitting around, I decided to get EBC slotted USRs. about 18 months later (present day), my fronts were warped again. I just went to sears and had them put on wenger rotors and Akebono ProActs. Turned out that my calipers were seized as well, so I had to get those replaced too.
Yes, I could have done it myself but I figured that I ultimately spent more on doing 2 brake jobs in about 6 months. At least if these warp in the next 18 months or 18,000 miles, Sears will replace them for free.
Now, I know our 4runners have horrible problems with these brakes but its not just us. When I did full brake job 2 years ago, I replaced my wife's highlander's fronts. I had a shop do it for convenience, while I was doing mine. when I had to re-do my fronts 6 months later, I had the shop do her rears as well. Last December, he rears started making a little noise and within a week, they were badly grinding. I was very surprised that her rears went out before her fronts, especially when they newer! I've never seen rear brakes go so quickly. Usually, you can get through at least 2 sets of fronts before replacing the rears.
I had no idea the 5th gen fixed brake issues! Wish I had known a couple weeks ago, I would have used 5th gen replacements when I did the fronts again! Such is life...next time...unless by that point I'm able to trade in and get a used 5th gen trd pro!