I would like to use my 2005 4R (V8) fuel tank as a fuel source for a small generator while traveling. I realize I can't siphon from the tank. Is there a way to divert fuel 'downstream' of the fuel pump, into a container?
I got caught in a rare snow storm when I was offroad once and tree's were falling down all over the road. I ran out of fuel for my chainsaw so I disconnected the fuel line at the carby (not in my 4runner then) and cranked the engine over to squirt fuel into a container, then used that to continue cutting my way out of the forest.
I imagine you could set up something similar, but I'm not exactly sure where the fuel line goes to for our fuel injected systems.
Can you do it? Sure. Can you do it safely? Depends on your engineering skills.
The fuel pump has plenty of capacity to supply the engine and a small generator, so you could just put in a tee in the supply line between the fuel tank and the engine. However, the fuel pump cranks out fuel at about 50 psi. You'd need to regulate that down and then put in some sort of a float valve on the generator supply tank to keep it at the right level.
Done carefully it could work, but it would take good design to prevent spills and a fire hazard.
Do you really need to run a generator while driving? How about a heavy duty inverter running off the 12V system. It would be a lot safer. Where will you put the generator so as to keep noise and fumes out of the passenger compartment?
OK, going back to the OP's 1st post, he mentions that you can't siphon fuel from the tank. I haven't actually tried it on my 4Runner, so I can't speak from experience with this vehicle, but I am wondering why siphoning is not an option? I know the fuel inlet hose take several bends before it reaches the tank, but other than the flap valve in the filler tube, why couldn't you use a flexible hose and s siphon pump to remove fuel from the tank? I am thinking maybe a small diameter hose, wrapped in a stainless mesh, should be able to be coaxed down the inlet hose to the tank. If it can be make to work, this would be a much simpler answer to the problem.
I haven't tried to get a hose into the tank on my T4R but I have tried on my Suburban that needs a new fuel pump and has a full tank of gas, it has a 4 foot rubber hose with several turns in it and it's not possible to get a fexible hose passed even the frist turn becasue the fexible hose will not allow you to push it passed the first turn much less to several other turns, you may be able to get it passed some of the turns with a more stiffer plastic tubing but getting it all the way into the tank may not happen with all the turns you have to get it passed.
From looking at the following linked diagram the T4R has a tube and then a rubber hose as well, the tube has a 90 degree sharp turn and then a maybe a 45 degree turn then you will have the hose with at least one turn in it before you get into the tank, this maybe even harder than the one on my Suburban even though it a bit shorter to the tank.
If it's possible to get a hose/tubing into my Suburban or the T4R I would think it would have to be a stiffer but still semi fexible plastic tubing, I will be trying this on my Suburban sometime soon before giving in and dropping the tank as much as I can to try and get most of the gas out to do the fuel pump.
https://toyotaparts.mcgeorgetoyota....e/fuel-system-cat/fuel-system-components-scat
Guess I am showing my age. It's been a LONG time since I had the need to siphon gas from a tank. Did not know about the roll over valve in newer vehicles. The youtube link shows how a special kit, designed for siphoning newer style tanks works. Looks like it might work but at what cost?
There were some other videos that described various methods using the vehicle fuel pump by jumping out the fuel pump relay and letting it pump the fuel out into a container via a hose installed after the fuel filter in the engine compartment or using the fuel injector rail on the intake manifold. I don't see why one of the those methods could not be made to work on the 4Runner. I will need to do some research on fuel pump relay location and best place to tap into fuel line in the engine compartment. That's what I like about these forums. I can learn something new almost any time I visit.