HELP: PCV valve not coming out.

awthorn

New member
Gents. I am trying to replace the PCV valve on my 3rz engine and it seems to either be stuck or not willing to come out. I have tried pliers, vice grips with pry bar and spinning the sob with no avail. Please help as I would like to try to get this done tonight. Thanks!
 
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My improvised, on-the-fly method, which may or may not work with yours:
Clamp down hard on the valve with horizontally-oriented, large long-nosed vice-grips.
Tilt the valve out using the metal below as the fulcrum.

The more delicate operation was removing the old, hardened grommet.
I sliced it vertically, then carefully peeled it inward and upward.
It broke into pieces--which maybe it wouldn't have if the PO had changed it instead of leaving it in for 16 years---and some small pieces had to be fished out of the hole.

The LED-illuminated grabber claw thing was useful here.
 
When I replaced mine, it was a real pain to get out, and as you saw in my video that LittleCaesar linked to, I had to use the long pliers and channel locks to get it out. If you have already tried that to no avail, you might want to try cutting the old grommet with a razor blade in one or more spots to try to loosen it up a bit. Take caution not to drop any pieces down into the valve cover, though. Minuscule bits might not hurt anything, but I wouldn't take chances leaving a big chunk of old grommet down in there. It was a while ago, but I think it might have even taken two of us, one with the channel locks and one with the pliers, to pry the darn thing out. Good luck, it's not too bad as long as you work methodically and use force when necessary.
 
Finally got the SOB out!! Yay, that only took two hours. After having sprayed with silicone lubricant and fighting for a while with various methods. The final forumla was add WD-40 to the mixture wiggle then add a small vice grip to the nipple using the lip as a pry point the add an 18" pry bar then prying against the top of the valve cover ( probably not recommend) and it finally popped. Grommet came out in three pieces thank God! My method for that was a flat head and prying its grip on the valve cover so it could spin then clamping players from my fishing gear to pull it out in pieces. Only concern was that the new valve has a plastic right angle and the old was a straight all metal one. Hose went on without much fuss.

Thank you all for your help and suggestions. @mc1377sauce I was about to PM ya asking you to call me lol.
 
Finally got the SOB out!! Yay, that only took two hours. After having sprayed with silicone lubricant and fighting for a while with various methods. The final forumla was add WD-40 to the mixture wiggle then add a small vice grip to the nipple using the lip as a pry point the add an 18" pry bar then prying against the top of the valve cover ( probably not recommend) and it finally popped. Grommet came out in three pieces thank God! My method for that was a flat head and prying its grip on the valve cover so it could spin then clamping players from my fishing gear to pull it out in pieces. Only concern was that the new valve has a plastic right angle and the old was a straight all metal one. Hose went on without much fuss.

Thank you all for your help and suggestions. @mc1377sauce I was about to PM ya asking you to call me lol.

Glad you got it out...sounds like yours was baked in there a bit more than mine was.
 
Mine broke apart at the grommet. Ended up having to pull off the valve cover to get the pieces out! Took a good look at the valves and timing chain which fortunately all look good.

Looks like that PCV had about 289K on it, sooooo dirty.
 
I pulled mine out when engine was warm. Came out no problem. 173k

Mine still rattled but replacing it solved a few issues I was having.
 
I couldn't get mine out, but then I took a hair dryer and heated The Grommet up and was able to pull it out pretty easily. Mine was super hard and brittle with about a 275 thousand miles on it. Maybe I got lucky!
 
I couldn't get mine out, but then I took a hair dryer and heated The Grommet up and was able to pull it out pretty easily. Mine was super hard and brittle with about a 275 thousand miles on it. Maybe I got lucky!

No, that's a good move. I recommend trying to this on a warm (but not REAL hot) engine. Makes it a lot easier.
 

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